Feasibility Study of Grinding Circulating Fluidized Bed Ash as Cement Admixture

Abstract

With the widespread application of circulating fluidized bed (CFB) combustion technology, the popularity of CFB ash (CFBA) has increased dramatically and its production and large-scale utilization have become increasingly important. In the context of carbon neutrality peaking, using CFBA as a cement admixture as an effective method of resource utilization not only reduces the pressures caused by carbon emissions in the cement industry but also solves the environmental problems caused by CFBA depositing. However, the formation conditions of CFBA are worse than those of traditional pulverized coal boilers. CFB ash is the combustion product of coal at 850 °C–950 °C, and the characteristics of CFBA usually include a loose and porous structure with many amorphous substances. Furthermore, it has the disadvantages of large particle size, high water-demand ratio, and low activity index when it is directly used as a cement admixture. In this study, CFBA (including fly ash (CFBFA) and bottom ash (CFBBA)) produced by a CFB boiler without furnace desulfurization with limestone was used as a cement admixture material, and the effect of grinding on the fineness, water-demand ratio, and activity index of CFBA were studied. The experimental results showed that the grinding effect could significantly reduce the fineness and water-demand ratio of CFBA as a cement mixture and improve the activity index. With the increase in the grinding time, the water-demand ratio of CFBA first decreased and then increased. CFBBA ground for 10 min and CFBFA ground for 4 min can reduce the water-demand ratio of CFBA by up to 105% and increase the compressive strength of 28-day-old CFBA cement by 7.05%. The grinding process can ensure that CFBA meets the Chinese standards for a cement admixture and realize the resource utilization of CFBA.

Current State of Coal Fly Ash Utilization: Characterization and Application

“…Du et al [10] contributed an article entitled "Feasibility Study of Grinding Circulating Fluidized Bed Ash as Cement Admixture". With the widespread application of circulating fluidized bed (CFB) combustion technology, the popularity of CFB ash (CFBA) has increased dramatically, and its production and large-scale utilization have become increasingly important.…”

Evaluation of Fly Ash from Co-Combustion of Paper Mill Wastes and Coal as Supplementary Cementitious Materials

“…In general, industrial boiler type, combustion conditions, the nature of added fuels in the case of co-combustion, and process additives can significantly affect the properties of the resulting ashes. Moreover, coal or waste-derived fuels usually release sulfur oxides when burned and may cause air pollution, thus requiring strict restrictions on emissions from boiler facilities [10,11], especially circulating fluidized bed (CFB) boilers. The characteristics of the combustion ash produced by CFB boilers are significantly different from those of pulverized coal fly ash (PCFA).…”