Aliphatic
polyketone poly(ethylene-alt-CO) (PK-E)
is a remarkable material known for its exceptional thermal and mechanical
properties, potential photodegradability, and overall carbon neutrality.
Here, we elaborate the making of high-strength uniaxially oriented
polyketone tapes through a sustainable solid-state processing route,
from nascent single crystalline ultrahigh molecular weight poly(ethylene-alt-CO) (UHMWPK-E). Using a cationic palladium catalyst
coordinated with a sterically protected bis(diarylphosphino)methanamine-type
ligand and carefully selected polymerization conditions, we achieved
the synthesis of single crystals of nascent UHMWPK-Es with molecular
weights (M
w
) reaching
up to 5.50 × 106 g mol–1. All synthesized
crystalline UHMWPK-Es were characterized using NMR, ATR-FTIR, Raman
spectroscopy, TGA, DSC, GPC, WAXD, SAXS, TEM, and SEM. These nascent
UHMWPK-Es exhibited enhanced thermal stability and interesting surface
morphologies. The highly crystalline UHMWPK-E was uniaxially drawn
in the solid state at least 35 °C below the peak melting temperature.
This resulted in an impressive tensile strength of 1.12 GPa and an
initial tensile modulus of 32 GPa for a draw ratio of 10, exceeding
that reported for solution spun fibers.