Fault Diagnosis of Wind Turbine Gearbox Using Vibration Scatter Plot and Visual Geometric Group Network

Abstract

This study aims to develop a fault detection system designed specifically for wind turbine gearboxes. It proposes a hybrid fault diagnosis algorithm that combines scatter plot analysis with the visual geometric group (VGG) technique to identify various fault types, including gear rust, chipping, wear, and aging. To capture vibration signals, a three-axis vibration sensor was integrated with a NI-9234 DAQ card. Digital signal processing techniques were employed to actively filter out noise from the captured signals. Gaussian white noise was incorporated into the training data to enhance the noise resistance of the network model, which was then utilized for scatter plot generation. The VGG technique was subsequently applied to identify faults. The testing data were collected at two different speeds, with 1500 samples taken at each speed, totaling 3000 samples. For both training and testing, 400 samples of each fault type were employed for training, while 200 samples were allocated for testing. The test results demonstrated an overall identification accuracy of 97.7% for both the no-fault gearbox and the four-fault states, underscoring the effectiveness of the proposed methodology.