Phytosterol, which is hardly soluble in edible oil, was solubilized at a high concentration by converting it to FA esters by lipase-catalyzed transesterification at temperatures higher than 100°C using powdered Lipase QLM (Meito Sangyo Co., Ltd., Nagoya, Japan). Transesterification was conducted in sunflower oil containing 10% phytosterol, without adding water or solvent, at 100°C. The conversion rate was 97.1% after 7 h of reaction. The effect of temperature on the conversion rate was also examined. Maximum enzyme activity occurred in the 100-120°C range, and 20% of the maximum activity was retained even at 130°C. When the lipase was recovered by filtration and recycled for repeated reactions at 90°C, the half-life of lipase activity was 260 h. Thus, edible oils with nutritional value could be produced by blending the phytosterol-containing sunflower oil into other edible oils.Paper no. J10563 in JAOCS 80, 905-907 (September 2003).
KEY WORDS:Edible oil, high temperature, lipase, phytosterol, phytosteryl ester, β-sitosterol, β-sitosteryl ester, thermostable, transesterification.Because of the nutritional advantages of phytosterols and the FA esters of phytosterols in the suppression of cholesterol absorption (1), various attempts have been made to develop phytosterol-containing edible oils. However, the m.p. of sterols are higher than 100°C, and thus they precipitate in edible oil. This is a critical drawback that prevents the commercialization of phytosterol on its own. Therefore, conversion to a corresponding FA ester, such as oleate, is considered desirable. Although FA esters of phytosterols can be synthesized by chemical reaction, the chemical method involves problems such as the formation of a 3,5-diene derivative as a side product and staining.To avoid these problems, an enzymatic method that uses lipase was developed (2). To synthesize FA esters of sterols using lipase, the reaction was carried out in organic solvent or in an oil/water two-phase medium to increase the solubility of the sterol in the oil substrate. Osanai (3) reported the synthesis of an oleic acid ester of cholesterol using lipase and organic hydrocarbon solvents such as cyclohexane, benzene, and toluene, whereas Shimada et al. (4) reported the synthesis of a DHA ester of cholesterol in a two-phase medium containing 30% water. Furthermore, Weber et al. (5-7) efficiently synthesized steryl esters by carrying out the enzymatic reaction under reduced pressure to remove the water and alcohol from the reaction system.However, in the future, the construction of a continuous reaction system will be required, as edible oils are manufactured in production line systems in practice. For that reason, it is desirable to construct a reaction system that requires no solvents and that contains procedures for loading and unloading reactants during the reaction. Therefore, it is preferable to construct a reaction system as simply as possible, which is advantageous from the safety standpoint as well.We previously reported on the practical production of tran...