This work presents one of the fastest composting aliphatic–aromatic
polyesters with a good balance of mechanical and barrier properties,
making it a sustainable alternative for low-density polyethylene in
packaging. The polyesters (PB
x
BDM
y
S) are prepared by melt polycondensation
of 1,4-butanediol (B), 1,4-benzenedimethanol (BDM), and succinic acid
(S). One composition exhibited a tensile strength of 20 ± 2 MPa,
a modulus of 150 ± 8 MPa, and a very high elongation at break
of 581 ± 46%. The low oxygen transmission rate (152 cm3·m–2·day–1·bar–1) measured at 65% relative humidity and 23 °C
confirms excellent barrier performance. A 3 μm water-borne nanocomposite
coating of glycol chitosan and sodium fluorohectorite further reduced
the gas permeability to a value of 0.75 cm3·m–2·day–1·atm–1, which is competitive with materials suitable for demanding packaging
applications such as poly(vinylidene chloride) while maintaining good
mechanical properties and high stretchability. After studying the
enzyme-catalyzed hydrolysis under controlled conditions, the full
fragmentation, assimilation, and mineralization in thermophilic, aerobic
composting could be confirmed in less than 5 weeks using a combination
of different analytical methods. The mechanism of degradation was
proven to be bulk degradation.