Background
There is a need for evidence on the quality of fixed dental prostheses (FDPs) fabricated using either digital or conventional impressions. This study aimed to evaluate the marginal fit of single-crown and three-unit FDPs fabricated from digital and conventional impressions.
Methods
Crown preparations were made on a maxillary typodont model. Four scanners [Dental Wings (DW), Carestream 3600 (CS), Medit i700 (M700) and Medit i500 (M500)] were used to record digital impressions of the preparations, without definitive casts. Conventional impressions using polyether monophase impression material, were also made and stone casts fabricated and scanned using a laboratory scanner. Stereolithography files and CAD-CAM were used to produce 50 zirconia FDPs − 25 each of single crowns and three-unit FDP frameworks. The marginal fit of the prostheses was determined by marginal gap measurements while seated on the typodont, a gap of ≤ 150µm being deemed acceptable. Results were summarized as means, standard deviations, medians and interquartile ranges. The independent t-test, one-way ANOVA and Kruskal‒Wallis test followed by Tukey’s and Dunn’s post hoc tests were performed for hypothesis testing at α < 0.05.
Results
The respective marginal fits for single crowns and FDPs were 151.3 ± 60.1µm and 153.9 ± 50.1µm (polyether), 185.0 ± 63.7µm and 224.2 ± 81.7µm (DW), 177.1 ± 81.3µm and 146.4 ± 44.9µm (CS), 158.0 ± 48.7µm and 184.3 ± 86.2µm (M700), and 195.9 ± 61.7µm and 202.8 ± 71.1µm (M500). The margins of single crowns were significantly different among the five impression methods (F = 2.54, p = 0.042; χ2 = 14.68, p = 0.005) but not among the four digital methods (F = 1.83, p = 0.146), with the specific differences being between polyether and DW (p < 0.01) and between polyether and M500 (p < 0.001). The margins of the three-unit prostheses were significantly different among all five impression methods (F = 13.52, χ2 = 46.64, p < 0.001) and the four digital methods (F = 12.32, p < 0.001). The specific differences were between polyether and DW (p < 0.001), M700 (p = 0.02) and M500 (p < 0.001), respectively; between CS and the other three digital methods (DW, p < 0.001; M700, p = 0.024; M500, p < 0.001); and between DW and M700 (p = 0.016).
Conclusion
Considering the standard deviations, all five impression techniques produced FDPs with acceptable marginal gaps. Significant differences were observed between conventional and digital impression techniques, with Polyether and CS producing single-crown and three-unit FDPs having the least marginal gaps, respectively.