At
present, commercial V2O5–WO3(MoO3)/TiO2 catalyst for selective catalytic
reduction with NH3 (NH3-SCR) shows poor resistance
to alkali, alkaline-earth, and heavy metals that are normally contained
in flue gas. The present work demonstrated a solid superacid FeSTi
catalyst prepared using a thermal hydrolysis method that exhibited
greatly improved resistance to poisoning by K, Ca, and Pb. This FeSTi
catalyst provided high NO
x
conversion
(>90%) over a wide temperature range even after being doped with
1
wt % K2O, 2 wt % CaO, or 5 wt % PbO. Characterizations
of the catalysts indicated that the deposition of metal oxides did
not affect the stability of their crystal structures or redox properties.
K2O, CaO, and PbO were evidently trapped by surface SO4
2– ions on the catalyst to form K2SO4, CaSO4, and PbSO4. The FeSTi
catalyst contained approximately 4.1 wt % S, and this high S content
allowed the catalyst to retain superacid properties following metal
oxide deposition, such that its catalytic activity was not significantly
affected. In situ diffuse reflectance infrared Fourier
transform spectroscopy data indicated that both the Eley–Rideal
(E–R) and Langmuir–Hinshelwood reaction mechanisms simultaneously
occurred over the catalyst. The deposition of oxide poisons did not
change the reaction routes or mechanisms, although the reaction rate
associated with the E–R mechanism was slowed.