Carbon fiber (CF) reinforced polyurethane
(PU) composites have
attracted increasing attention in recent years. It is still a challenge
to recycle the CF reinforced composites, and there is no report on
the recycling of CF from PU matrix. In this paper, for the first time,
a readily recyclable CF reinforced PU composite was prepared based
on a biobased acetal diol, 2-(4-hydroxy-3-methoxyphenyl)-1,3-dioxan-5-ol
(HMDO). The acetal diol was synthesized from the lignin derivative
vanillin and was used to react with hexamethylene diisocyanate trimer
to prepare the PU thermoset (PU-HMDO). On account of the cleavable
acetal groups, the PU-HMDO could be decomposed within 40 min in low-concentration
acidic solution completely. In addition, the heterocyclic structures
of acetal and isocyanurate resulted in excellent mechanical and thermal
properties of PU-HMDO. The tensile strength was 68 MPa, the elongation
at break was 7.9%, and the glass transition temperature (T
g) was 130 °C, which are comparable to those of a
PU thermoset (PU-BPA) from commercially available diol bisphenol A
(BPA). The thermal stability of PU-HMDO was even higher than that
of PU-BPA. The PU-HMDO-based CF composite exhibited similar mechanical
properties to the PU-BPA-based CF composite, and CF could be reclaimed
with maintained microscale morphology, chemical structures, and mechanical
properties under mild acid conditions. This work will open a door
to develop readily recyclable PU-based CF composites.