In this paper, a method for the calibration of vertical PZT stages using a large range metrological atomic force microscope (LRM-AFM) is described. A vertical PZT stage is mounted onto the system and an optical-flat sample is attached on the top of the PZT stage. The AFM probe working in the contact mode is used as a null indicator which is sensitive to the movement of the optical-flat sample directly driven by the vertical PZT stage. At each state of the PZT stage movement, the AFM probe approaches to the test surface without horizontal scanning in the system. The displacement of the vertical stage is measured by the laser interferometer in LRM-AFM and the corresponding laser interferometer readings and the movements of the PZT stage are recorded. All collected data are retrieved to establish the relationship of the laser interferometer reading versus the PZT stage displacement. The results show that the system is capable of calibrating PZT stage in the range of up to 250 µm with an expanded uncertainty of less than 5 nm.Keywords: Atomic force microscope (AFM), large range metrological AFM, displacement calibration, traceability, PZT stage
INTRODUCTIONIn modern semiconductor, precision engineering, metal work industries etc, high resolution and high accuracy microand nano-linear displacement stages are commonly used. The stages are driven by PZT actuators together with nanosensors such as capacitive sensor, inductive sensor, strain gauge sensor and optical encoders (e.g. Moiré, Holographic scales etc). To evaluate the performance of these stages requires high precision calibration systems with nanometre or sub-nanometre uncertainty. . [5][6][7][8][9]. Among these systems, a moving target attached on a PZT stage is commonly used as a measuring mirror with respect to the reference mirror in the optical interferometric configuration to introduce an optical path change in the measuring optical beam and the movement of the PZT stage can then be properly calibrated. However, in practice, it is always needed to direct the laser beam onto the moving target using different fixtures and some additional optical components. This involves a number of tedious alignments and also corresponding dead path in the laser interferometer can not be minimized due to the inherent long measurement path in the system. The effect is more obvious while calibrating a vertical movement stage.
Calibration systems for nanosensors or stages have been successfully demonstrated by using X-ray interferometry [1], laser Fabry-Perot method [2-4] and laser interferomtry with enhanced interpolation resolutionsIn this paper, a method using a large range metrological atomic force microscope (LRM-AFM) developed at the National Metrology Centre (NMC) is described to calibrate a vertical PZT stage. The movement step of the vertical PZT stage is * wang_shihua@nmc.a-star.edu.sg; phone (65) 6279 1941; fax (65) 6279 1994