Fabrication of optical components with nm- to mm-scale critical features using three-dimensional direct laser writing

Abstract

A powerful fabrication strategy based on threedimensional direct laser writing for the rapid prototyping of opto-mechanical components with critical features ranging from several hundred nm to a few mm is demonstrated here. As an example, a simple optical fiber connector with optical and mechanical guides as well as integrated micro-optical elements with nano-structured surfaces is designed and fabricated. In contrast to established three-dimensional direct laser writing, two different polymers are combined in the fabrication process in order to achieve a drastic reduction in fabrication time by substantially reducing the "optical tool path". A good agreement between the as-fabricated connector and nominal dimensions has been obtained. The developed approach allows the rapid prototyping of optomechanical components with multi-scale critical features. It is, therefore, envisioned to substantially accelerate the development cycle by integrating functional mechanical and optical elements in a single component.

Laser 3D printing of expanded beam connectors for optical connectivity

“…3. Anti-reflection function: Nanostructures with anti-reflection function could also be printed using TPP technique to further reduce the coupling loss [21].…”

Metasurfaces for the Infrared Spectral Range Fabricated Using Two-Photon Polymerization

“…High resolution direct laser writing is achieved by inducing the absorption of two photons [16]. This non-linear process results in the polymerization of a spherical volume with a diameter of approximately 200 nm [17,10,16].…”