Fabrication of modern lithium ion batteries by 3D inkjet printing: opportunities and challenges

Sztymela, Kinga; Bienia, Marguerite; Rossignol, Fabrice; Mailley, Sophie; Ziesche, Steffen; Varghese, Jobin; Cerbelaud, Manuella

doi:10.1016/j.heliyon.2022.e12623

Cited by 15 publications

(7 citation statements)

References 168 publications

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“…The coulombic efficiency starts from 31% and 75% in the first two cycles and increases to 98.6% for the remaining cycles. The electrical conductivity of PEDOT:PSS and reversible deformation properties formed a continuous conductive network, ensuring rapid electron transfer and accommodating SiNP volume changes during charge and discharge [156].…”

Section: Inkjet Printingmentioning

confidence: 99%

“…The primary challenge associated with utilizing silicon as an anode is the substantial volume change experienced by the material during battery cycling, thereby constraining its application. Various 3D printing methods, including DIW [120], FFF [144], IJP [156], and SLA [174], have successfully produced silicon anodes with high electrochemical performance by addressing the volume change issue through special structures achievable via 3D printing, as well as by adding carbon additives that can accommodate the volume change in silicon by covering it. Finally, the high resolution and high fabrication rate of SLA as well as the capability to fabricate solid electrolytes and silicon anodes makes it an exceptionally promising candidate for the production of all-solid-state batteries with superior electrochemical performance, as well as high safety, efficiency, and sustainability.…”

Section: Stereolithographymentioning

confidence: 99%

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A Review of 3D Printing Batteries

Mottaghi,

Pearce

2024

Batteries

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To stabilize the Earth’s climate, large-scale transition is needed to non-carbon-emitting renewable energy technologies like wind and solar energy. Although these renewable energy sources are now lower-cost than fossil fuels, their inherent intermittency makes them unable to supply a constant load without storage. To address these challenges, rechargeable electric batteries are currently the most promising option; however, their high capital costs limit current deployment velocities. To both reduce the cost as well as improve performance, 3D printing technology has emerged as a promising solution. This literature review provides state-of-the-art enhancements of battery properties with 3D printing, including efficiency, mechanical stability, energy and power density, customizability and sizing, production process efficiency, material conservation, and environmental sustainability as well as the progress in solid-state batteries. The principles, advantages, limitations, and recent advancements associated with the most common types of 3D printing are reviewed focusing on their contributions to the battery field. 3D printing battery components as well as full batteries offer design flexibility, geometric freedom, and material flexibility, reduce pack weight, minimize material waste, increase the range of applications, and have the potential to reduce costs. As 3D printing technologies become more accessible, the prospect of cost-effective production for customized batteries is extremely promising.

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Section: Inkjet Printingmentioning

confidence: 99%

Section: Stereolithographymentioning

confidence: 99%

A Review of 3D Printing Batteries

Mottaghi,

Pearce

2024

Batteries

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“…413 Tuning this property opens the possibility to apply the electrode slurry in different manufacturing and additive manufacturing processes as doctor blade, screen-printing, DIW, and others, improving the battery quality and performance. 414 Furthermore, the mechanical failure in the electrodes is dependent on the polymer binder where PVDF polymer plays an essential role in successfully addressing this issue, based on its excellent particle/binder 415 and binder/current collector 416 interfaces. Further, PVDF is essential for controlling the solid electrolyte interface (SEI) thickness.…”

Section: Energy Storage Systemsmentioning

confidence: 99%

“…In this property, PVDF content have a great influence, where rheological measurements demonstrate that increasing its amount mainly increases matrix viscosity in the suspension without affecting the microstructure formed by active and conductive materials particles . Tuning this property opens the possibility to apply the electrode slurry in different manufacturing and additive manufacturing processes as doctor blade, screen-printing, DIW, and others, improving the battery quality and performance …”

Section: Applicationsmentioning

confidence: 99%

Smart and Multifunctional Materials Based on Electroactive Poly(vinylidene fluoride): Recent Advances and Opportunities in Sensors, Actuators, Energy, Environmental, and Biomedical Applications

Costa,

Cardoso,

Martins

et al. 2023

Chem. Rev.

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From scientific and technological points of view, poly(vinylidene fluoride), PVDF, is one of the most exciting polymers due to its overall physicochemical characteristics. This polymer can crystalize into five crystalline phases and can be processed in the form of films, fibers, membranes, and specific microstructures, being the physical properties controllable over a wide range through appropriate chemical modifications. Moreover, PVDF-based materials are characterized by excellent chemical, mechanical, thermal, and radiation resistance, and for their outstanding electroactive properties, including high dielectric, piezoelectric, pyroelectric, and ferroelectric response, being the best among polymer systems and thus noteworthy for an increasing number of technologies. This review summarizes and critically discusses the latest advances in PVDF and its copolymers, composites, and blends, including their main characteristics and processability, together with their tailorability and implementation in areas including sensors, actuators, energy harvesting and storage devices, environmental membranes, microfluidic, tissue engineering, and antimicrobial applications. The main conclusions, challenges and future trends concerning materials and application areas are also presented.

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“…Inkjet printing combines the benefits of both printing and additive manufacturing technologies, thus becoming a unique tool occupying a certain place in the palette of micromanufacturing techniques. IJP technology is used for sensors [1], biomedical probes [2], energy storage [3] and self-powered [4] devices, miniaturized and embedded electric circuits [5], as well as Internet of Things devices [6].…”

Section: Introductionmentioning

confidence: 99%

Inkjet Printing with (Semi)conductive Conjugated Polymers: A Review

Lukyanov,

Levin

2024

ChemEngineering

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Functional inkjet printing is an emerging manufacturing technology for the production of various planar elements and electronic devices. This technology offers affordable freeform and highly customizable production of thin film micron-scale elements on various substrates. Functional inkjet printing employs various inks based on organic and inorganic materials with diverse functional properties, and among them, conjugated polymers are of particular interest due to their electrical, photophysical, and electrochemical properties. This paper provides an overview of inkjet printing with conjugated (semi)conductive polymers, including the fundamentals of the technology and its scope, limitations, and main challenges. Specific attention is drawn to the synthesis and chemistry of these polymers in connection with the patterning and functional properties of the inks composed thereof. Practical aspects of this technology are also highlighted, namely the manufacturing capabilities of the technology and particular applications for the fabrication of various electronic elements and devices.

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Fabrication of modern lithium ion batteries by 3D inkjet printing: opportunities and challenges

Cited by 15 publications

References 168 publications

A Review of 3D Printing Batteries

A Review of 3D Printing Batteries

Smart and Multifunctional Materials Based on Electroactive Poly(vinylidene fluoride): Recent Advances and Opportunities in Sensors, Actuators, Energy, Environmental, and Biomedical Applications

Inkjet Printing with (Semi)conductive Conjugated Polymers: A Review

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