Abstract:The selective laser-melting (SLM) process can be applied to the additive building of complex metal parts using melting metal powder with laser scanning. A metal mesh is a common type of metal screen consisting of parallel rows and intersecting columns. It is widely used in the agricultural, industrial, transportation, and machine protection sectors. This study investigated the fabrication of parts containing a mesh pattern from the SLM of AISI 304 stainless steel powder. The formation of a mesh pattern has a s… Show more
“…Hence, the use of permeability measurement devices [35][36][37][38][39] permits indirect determination of wick permeability by measuring the pressure loss (∆P) and flow rate through the medium. The flow at pore scale must be in the Darcy's regime, which means that the Reynolds number (Re) must be Re < 10 [40].…”
Section: Permeabilitymentioning
confidence: 99%
“…Two types of commercial silica gel films commonly used for flat chromatography (Alugram and Nano Alugram) were characterized [38]. Their main physical characteristics are shown in Table 3 , with methanol as the working fluid.…”
Section: Sintered Powder Silica Gel Sheetsmentioning
The primary wick in a loop heat pipe device is a key component that is central to the operation of the device. Both high permeability and capillary pumping capacity, two properties highly dependent on wick structure, are strongly desirable for a satisfactory thermal performance. In this paper, selective laser melting (SLM), a three-dimensional (3D) printing technology, is used to create a primary wick for an 80 W heat transfer application. The permeability and capillarity values of this wick, experimentally measured, are compared with those built with the most widely used technologies nowadays, such as powder sintering and meshes. In this study, the SLM scaffold is shown to satisfy the minimum values required by the application in terms of capillarity and permeability: 0.031 mm/s and 4 × 10−12 m2, respectively. Our comparative study revealed that the wick produced with the SLM technology presented higher values of permeability, by two orders of magnitude, and slightly higher capillary figures than those corresponding to powder sintering for such application. However, it had capillary values well below those of a stainless-steel mesh. The hydraulic behavior of the SLM wick was better than that of the sintered copper powder, because it not only met the above-mentioned specifications, but it also improved its performance.
“…Hence, the use of permeability measurement devices [35][36][37][38][39] permits indirect determination of wick permeability by measuring the pressure loss (∆P) and flow rate through the medium. The flow at pore scale must be in the Darcy's regime, which means that the Reynolds number (Re) must be Re < 10 [40].…”
Section: Permeabilitymentioning
confidence: 99%
“…Two types of commercial silica gel films commonly used for flat chromatography (Alugram and Nano Alugram) were characterized [38]. Their main physical characteristics are shown in Table 3 , with methanol as the working fluid.…”
Section: Sintered Powder Silica Gel Sheetsmentioning
The primary wick in a loop heat pipe device is a key component that is central to the operation of the device. Both high permeability and capillary pumping capacity, two properties highly dependent on wick structure, are strongly desirable for a satisfactory thermal performance. In this paper, selective laser melting (SLM), a three-dimensional (3D) printing technology, is used to create a primary wick for an 80 W heat transfer application. The permeability and capillarity values of this wick, experimentally measured, are compared with those built with the most widely used technologies nowadays, such as powder sintering and meshes. In this study, the SLM scaffold is shown to satisfy the minimum values required by the application in terms of capillarity and permeability: 0.031 mm/s and 4 × 10−12 m2, respectively. Our comparative study revealed that the wick produced with the SLM technology presented higher values of permeability, by two orders of magnitude, and slightly higher capillary figures than those corresponding to powder sintering for such application. However, it had capillary values well below those of a stainless-steel mesh. The hydraulic behavior of the SLM wick was better than that of the sintered copper powder, because it not only met the above-mentioned specifications, but it also improved its performance.
“…SLM is a manufacturing technique to construct three-dimensional parts in which a high-power density laser is used to melt and fuse metallic powders [4][5][6][7]. Compared with other traditional techniques, laser processing typically does not require mechanical tooling and therefore exhibits high flexibility [8][9][10][11][12].…”
The melt-pool behaviors during selective laser melting (SLM) of Al2O3-reinforced and a eutectic mixture of Al2O3-ZrO2-reinforced AISI 304 stainless-steel composites were numerically analyzed and experimentally validated. The thermal analysis results show that the geometry of the melt pool is significantly dependent on reinforcing particles, owing to the variations in the melting point and the thermal conductivity of the powder mixture. With the use of a eutectic mixture of Al2O3-ZrO2 instead of an Al2O3 reinforcing particle, the maximum temperature of the melt pool was increased. Meanwhile, a negligible corresponding relationship was observed between the cooling rate of both reinforcements. Therefore, it was identified that the liquid lifetime of the melt pool has the effect on the melting behavior, rather than the cooling rate, and the liquid lifetime increases with the eutectic ratio of Al2O3-ZrO2 reinforcement. The temperature gradient at the top surface reduces with the use of an Al2O3-ZrO2 reinforcement particle due to the wider melt pool. Inversely, the temperature gradient in the thickness direction increases with the use of an Al2O3-ZrO2 reinforcement particle. The results of melt-pool behaviors will provide a deep understanding of the effect of reinforcing particles on the dimensional accuracies and properties of fabricated AISI 304 stainless-steel composites.
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