In inkjet printing technology, one important factor influencing
the printing quality and reliability of printed films is the interaction
of the jetted ink with the substrate surface. This short-range interaction
determines the wettability and the adhesion of the ink to the solid
surface and is hence responsible for the final shape of the deposited
ink. Here, we investigate wetting morphologies of inkjet-printed inks
on patterned substrates by carefully designed experimental test structures
and simulations. The contact angles, the surface properties, and drop
shapes, as well as their influence on the device variability, are
experimentally and theoretically analyzed. For the simulations, we
employ the phase-field method, which is based on the free energy minimization
of the two-phase system with the given wetting boundary conditions.
Through a systematic investigation of printed drops on patterned substrates
consisting of hydrophilic and hydrophobic areas, we report that the
printed morphology is related not only to the designed layout and
the drop volume but also to the printing strategy and the wettability.
Furthermore, we show how one can modify the intrinsic wettability
of the patterned substrates to enhance the printing quality and reliability.
Based on the present findings, we cast light on the improvement of
the fabrication quality of thin film transistors.