This paper reports the development of a new class of high-performance microfabricated separation columns called high-density semi-packed columns (HDSPCs). These columns are realized by using a meter long and 145 µm-wide silicon microchannel design with embedded circular micropillars (15 µm diameters) and 5 µm post spacing (perpendicular to the gas flow). The HDSPCs are coated using our previously developed atomic layer deposition (ALD) based aluminium oxide and silane functionalized thin adsorben t film. Moreover, in this study we optimize both ALD deposition temperature (100 ° C, 150 °C, 250 ° C and 300 ° C) and film thickness (10 nm, 20 nm and 30 nm) using different chromatographic parameters (plate number, peak-to-peak resolution, and separation factor). Additionally, the thermodynamic characteristics of these silane functionalized/ALD films are also studied using Van't Hoff plots. These columns with optimized stationary phases are able to provide ≈8,000 effective plates/meter and