Currently,
synthesizing a “green” alternative for
primary explosives has become a new challenge for researchers, therefore
the feasibility of sulfate-based nanothermite n-Al/CuSO4·5H2O was investigated in this work. n-Al/CuSO4·5H2O was prepared by electrostatic spraying
(ES), which formed unified microspheres; CuSO4·5H2O particles were coated with n-Al particles. The reactivity
was initially evaluated using thermogravimetry (TG) and differential
scanning calorimetry (DSC), and the results show that the heat release
of n-Al/CuSO4·5H2O (ES) is 1.6 kJ/g more
than that of n-Al/CuSO4·5H2O (PM). A high-speed
camera and ignition experiments in a confined bomb were used to assess
the combustion performance of the two samples. Results show that n-Al/CuSO4·5H2O (ES) exhibited outstanding performance
for flame, peak pressure, and pressurization rate. The combustion
in the confined bomb experiment also demonstrates that a molar ratio
up to 8:1 can be the optimum ratio for the reaction between the fuel
and the oxidizer. To compare the performance of metallic oxide nanothermite,
n-Al/CuO was prepared by physical mixing. The n-Al/CuSO4·5H2O nanothermite shows more gas release and it
is safer than that of n-Al/CuO nanothermite, which was confirmed by
the results of combustion in the confined bomb and electrostatic sensitivity
experiments. Moreover, in this investigation n-Al/CuSO4·5H2O (ES) was used to directly initiate RDX which
is a feasible design for replacing lead-based primary explosives.