Fabrication and Evaluation of an Amino Modified Epoxy Coating for Anti-Scouring and Anti-Corrosion Application

Abstract

Excellent performance is necessary for compressor blade when aircraft engine serves in harsh environment, where it will go through scouring from jet-stream and extraneous sand, shaking of blades and corrosion from corrosive medium, taking moisture, salt, SO2 for example. Due to the shortage of scouring resistant and anti-corrosion property, shedding of damaged coating is a fundamental reason for the breakdown of aircraft engine blades, which is also the technique bottleneck that hinders the engineering application of compressor blades. Aiming at such problems, an amino modified epoxy coating which performed excellent scouring resistent and anti-corrosion property was fabricated on blades in this paper. Physical properties, anti-corrosion performance, abrasion resistant profiles and scouring resistant test were comprehensively evaluated. Results showed that the coating displayed a high hardness (pendulum hardness 0.9), overlong pot life, well anti-corrosion performance and excellent scouring resistant property. Pot life extends from 8h which is that of common coatings to 36h, so that it is benefit to large scale coating in engineering application. The anti-corrosion performance is similar to traditional aluminizing/inorganic silicate protect coatings, and abrasion resistant property is superior to common protect coatings. Moreover, scouring resistance performance is 3~4 times that of traditional coatings. Hence, such protective coatings could ensure the long lasting of blades protection.

Mistuning identification for coated blisks using small amount of experimental data

“…Therefore, in order to improve the working life and the fatigue resistance, economical and effective coating protection technology were widely used on blades. According to different failure causes of blades, the types of coatings include anti-corrosion coating, 18 anti-erosion coating, 19 thermal barrier coating, 20 vibration damping coating, 21 etc. It is not difficult to see that coatings play an important role in the improvement of blisk performance.…”

Identification and influence factors analysis of blade crack mistuning in hard-coated blisk based on modified component mode mistuning reduced-order model

“…3,4 In order to improve service life, the hard coatings with vibration reduction, heat insulation, wear resistance, corrosion resistance, and other functions have been widely used on the blisk. [5][6][7][8] As an important form of high-frequency fatigue failure, blade cracks will lead to vibration localization of the hard-coated blisk. [9][10][11][12] The intensification of vibration will accelerate crack propagation, which is likely to cause catastrophic failure.…”