We report the development
of a process allowing the selective,
sustainable recovery of scandium (Sc) with 75% efficiency from Jamaican
bauxite residue (red mud), a waste product from aluminum production.
The process design is inspired by green chemistry principles and focuses
on establishing highly selective process steps (sulfation, leaching,
and precipitation) in order to minimize costs and waste produced.
In addition to scandium oxide, the chosen approach produces mixed
rare earth oxides as a side product, thus isolating an average of
88% of all rare earth elements contained in red mud. Furthermore,
in light of predicted supply shortages of the critical material Sc
and the need to establish cost-effective bauxite residue remediation
techniques, a systematic Monte Carlo-based economic performance assessment
framework is developed in order to evaluate the economic prospects
of the proposed process system in the presence of irreducible uncertainty.