Exploring the ViDiDetect Tool for Automated Defect Detection in Manufacturing with Machine Vision

Abstract

Automated monitoring of cutting tool wear is of paramount importance in the manufacturing industry, as it directly impacts production efficiency and product quality. Traditional manual inspection methods are time-consuming and prone to human error, necessitating the adoption of more advanced techniques. This study explores the application of ViDiDetect, a deep learning-based defect detection solution, in the context of machine vision for assessing cutting tool wear. By capturing high-resolution images of machining tools and analyzing wear patterns, machine vision systems offer a non-contact and non-destructive approach to tool wear assessment, enabling continuous monitoring without disrupting the machining process. In this research, a smart camera and an illuminator were utilized to capture images of a car suspension knuckle’s machined surface, with a focus on detecting burrs, chips, and tool wear. The study also employed a mask to narrow the region of interest and enhance classification accuracy. This investigation demonstrates the potential of machine vision and ViDiDetect in automating cutting tool wear assessment, ultimately enhancing manufacturing processes’ efficiency and product quality. The project is at the implementation stage in one of the automotive production plants located in southern Poland.