Although
plant virus disease is destructive for economic losses
of agricultural production, few studies focus on the field of solid
state of pesticides. Dufulin (DFL) is a novel plant antiviral agent
with high efficiency but low solubility and is easy to agglomerate
during the process of crystallization. In this paper, the polymorphism
behavior of DFL was systematically studied. Five polymorphs (Forms
I–IV and VI), a solvate (Form V) and an amorphous form were
discovered and characterized by powder X-ray diffraction and thermal
analytical methods. Single crystals of Forms I, III, IV, V, and VI
were obtained and their structures were identified by single-crystal
X-ray diffraction. Based on the results of stability experiments (solid-state
stability and solvent-mediated transition), thermal analysis methods,
solubility studies and powder dissolution experiments, Form I appeared
to be the thermodynamically most stable phase with the lowest solubility
under ambient conditions, closely followed by Form III. In addition,
the relative stability of the different crystal forms was simulated
by density functional theory. As the result, the thermodynamic order
of different forms was as follows: I > III > II > IV >
VI > V. It
is the first time that seven crystalline forms of DFL are reported,
which fills the blank of DFL in the crystal engineering field and
prompts the development of the formulation.