Abstract:It has been previously noted that the development of aerospace material technology and breakthroughs are inseparable when obtaining great achievements in the aerospace industry. Materials are the basis and precursor of modern high technology and industry. As one of the most powerful aluminium alloys, 7050 is widely used in the aerospace field. In this manuscript, the vibration fatigue behaviour of aircraft aluminium alloy 7050 is studied based on experiments. A vibration fatigue experiment and the traditional … Show more
“…With a rising number of massive forging machines, large-scale aluminum alloy forgings are widely being designed and used to enhance structural integrity and decrease aircraft weight. Due to its exceptional comprehensive qualities, including strength, fatigue performance, and hardenability, the 7050 aluminum alloy is frequently used for aeronautical die forging [ 3 , 4 , 5 , 6 , 7 ]. Due to the unequal shrinking of internal and external sides brought on by an abrupt temperature difference during the quenching process, residual stresses are inexorably generated during the manufacturing process in aluminum alloy forgings.…”
Large-scale, high-strength aluminum alloy forgings are essential components in the aerospace industry, with benefits including increasing strength and decreasing weight. Accurate shape-property control is the secret to forging quality. This study uses the alloy 7050 to experimentally evaluate the parametric influence of cold compression on residual stress and mechanical characteristics. The evolutions of mechanical properties, microstructure and residual stress are theoretically studied using various cold compression strains from 1% to 5% on an equivalent part, of which the results are further applied on a complicated rib-structured die forging. It is demonstrated that increasing the compression strain reduces the tensile strength of the material, but has little impact on conductivity and fracture toughness. According to the TEM results, compression also encourages the precipitation and growth of precipitated phases, particularly in positions with high dislocation densities after aging. Cold compression significantly reduces residual stress; nevertheless, as compression strain increases, residual stress first decreases and then increases. With the use of rib-structured forging, it is observed that the compression strain for 7050 aluminum alloy ranges from 2% to 4%, and the combined pressing method of the rib and web improves the uniformity of residual stress.
“…With a rising number of massive forging machines, large-scale aluminum alloy forgings are widely being designed and used to enhance structural integrity and decrease aircraft weight. Due to its exceptional comprehensive qualities, including strength, fatigue performance, and hardenability, the 7050 aluminum alloy is frequently used for aeronautical die forging [ 3 , 4 , 5 , 6 , 7 ]. Due to the unequal shrinking of internal and external sides brought on by an abrupt temperature difference during the quenching process, residual stresses are inexorably generated during the manufacturing process in aluminum alloy forgings.…”
Large-scale, high-strength aluminum alloy forgings are essential components in the aerospace industry, with benefits including increasing strength and decreasing weight. Accurate shape-property control is the secret to forging quality. This study uses the alloy 7050 to experimentally evaluate the parametric influence of cold compression on residual stress and mechanical characteristics. The evolutions of mechanical properties, microstructure and residual stress are theoretically studied using various cold compression strains from 1% to 5% on an equivalent part, of which the results are further applied on a complicated rib-structured die forging. It is demonstrated that increasing the compression strain reduces the tensile strength of the material, but has little impact on conductivity and fracture toughness. According to the TEM results, compression also encourages the precipitation and growth of precipitated phases, particularly in positions with high dislocation densities after aging. Cold compression significantly reduces residual stress; nevertheless, as compression strain increases, residual stress first decreases and then increases. With the use of rib-structured forging, it is observed that the compression strain for 7050 aluminum alloy ranges from 2% to 4%, and the combined pressing method of the rib and web improves the uniformity of residual stress.
“…As a typical precipitate-hardened metallic material, 7050 aluminum alloy has been widely used in the aerospace and automotive fields, in accordance with the development trend of lightweight structural materials, because of its light weight, high strength, good anticorrosion properties, antioxidant properties, fatigue performance, resistance to stress corrosion cracking, and other advantages [1][2][3][4]. Generally, 7050 aluminum alloy is used in aircraft structures, such as fuselage frames, wing walls, landing gear support components [5,6]. The 7050 aluminum alloy is an age-strengthened material that is commonly heat-treated to achieve the desired properties.…”
Today, 7xxx aluminum alloys are widely used in aerospace and other fields due to their excellent properties such as low density, high specific strength, and good processing performance. The heat treatment process of 7xxx aluminum alloy is crucial in controlling the strengthening phases and grain size, which is a significant way to enhance the alloy’s performance. In this study, solution heat treatment tests of 7050 aluminum alloys were carried out at different temperatures, ranging from 440 °C to 470 °C, with a holding time ranging from 0.5 h to 8 h, using a DIL 805A thermomechanical test machine. The microstructural evolution during the solution heat treatment was characterized using an optical microscope (OM), a scanning electron microscope (SEM), and a transmission electron microscope (TEM). The effects of the solution parameters on the alloy’s microhardness were analyzed using a digital Vickers microhardness tester. According to the ASTM E112-13 standard, The Anelli grain growth models were established to illustrate the grain size evolution during solution heat treatment, and a modified Anelli grain growth model was established. The results indicated that the grain size significantly increases with the increase in the solution heat treatment time and temperature. The Anelli grain growth model can illustrate the phenomenon of grain growth more accurately in the solution heat treatment process of 7050 aluminum alloy. It was found that prolonging the time and elevating the temperature of the solution heat treatment reduced the microhardness of the aluminum alloy because of the dissolution of the precipitates.
“…The safety of parts are rely on the value of loading to in uence it is operation [2] . Nowadays, several tests have been regularly practise in broadly without borders likely simulation, FKM guidelines, SAE, ASTM and EUWA for mechanical failures [8,9,10,11] . This paper present to focus in experiment and to develop mathematics model of Smith, Watson and Topper to estimate the fatigue life as correlation for R260 material and create the databases library for future research.…”
This paper examines the correlation of fatigue life of R260 steel with using experiment and Smith,Watson and Topper model parameter. In order to correlation the fatigue life, three specimens have been used in testing for tensile strength in gaining properties of mechanical and eighteen specimens used for fatigue testing with using Servo-Pulser fatigue machine less 100 kN. In the meantime, the strain gauges were attaching to all specimens to measure the strain amplitude with one to one specimen during in run fatigue testing. All specimens were prepared in accordance standard E466-15 dimension and setting with R=-1 as fully reversed at room temperature with using constant loading amplitude and frequency of 10Hz. The main findings show that both experiment and SWT model parameter the best fit and a good agreement for correlation fatigue life.
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