Experimental investigation of tribo-mechanical and chemical properties of TiN PVD coating on titanium substrate for biomedical implants manufacturing

Uddin, Ghulam Moeen; Jawad, Muhammad; Ghufran, Muhammad; Saleem, Muhammad Wajid; Raza, Mohsin Ali; Rehman, Zaeem Ur; Arafat, Syed Muhammad; Irfan, Muhammad; Waseem, Bilal

doi:10.1007/s00170-018-03244-2

Cited by 44 publications

(18 citation statements)

References 41 publications

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“…When the coating is under compressive residual stress then it has small grain size but in tensile residual stress mode, it grows with larger grain size. 304–307 Thus, it is a complex phenomenon and it is very difficult to make a general trend of residual stress dependence on mechanical properties of the ternary coatings as there were different critical coating thicknesses on the different substrates for every ternary nitride coating.…”

Section: Mechanical Properties Of Ternary Nitride Coatingsmentioning

confidence: 99%

“…Adhesion of the coating increases if the substrate surface roughness and hardness are greater. 306 The strong mechanical interlocking of the coating with the substrate asperities increases the adhesion strength, which can ultimately increase the tribological performance. 20,309 The tribological properties of the ternary nitride coatings depend on many factors such as deposition method, deposition parameters, coating thickness, substrate surface roughness, substrate and coating hardness, and elastic modulus, adhesion, tribological test parameters, and experimental conditions.…”

Section: Tribological Properties Of Ternary Nitride Coatingsmentioning

confidence: 99%

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Development and tribo-mechanical properties of functional ternary nitride coatings: Applications-based comprehensive review

Ghufran

Uddin

Arafat

et al. 2020

Proceedings of the Institution of Mechanical Engineers, Part J:

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Friction and wear are very crucial aspects of the performance, service life, and the operational costs for a mechanical component or equipment. To reduce the friction and wear at the interface of the sliding or mating parts, different conventional binary coatings like TiN, CrN, TiC, etc., have been used in the last two decades. But ternary nitride coatings have replaced the binary coatings due to better tribo-mechanical properties. Now, ternary nitride coatings are being extensively used in several fields such as cutting tools, machinery parts, orthopedic implants, microelectronics, marine equipment, decorative purposes, automotive, aerospace industry, etc. Many researchers have developed and investigated the ternary nitride coatings for different applications. Nonetheless, there is a huge research potential in the development and optimization of the tribo-mechanical properties of the ternary nitride coatings. Therefore, tribo-mechanical studies of the ternary nitride coatings are needed for fostering the new industrial applications. This paper is focused to summarize and compare the tribo-mechanical properties of the ternary nitride coatings comprehensively and aims to explore the novel research directions in the development of the ternary nitride coatings.

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Section: Mechanical Properties Of Ternary Nitride Coatingsmentioning

confidence: 99%

Section: Tribological Properties Of Ternary Nitride Coatingsmentioning

confidence: 99%

Development and tribo-mechanical properties of functional ternary nitride coatings: Applications-based comprehensive review

Ghufran

Uddin

Arafat

et al. 2020

Proceedings of the Institution of Mechanical Engineers, Part J:

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“…One such example is of BryCoat incorporation which has a typical TiN coating thickness of 3 mm. 68 These experimental results [63][64][65][66][67] along with 3D scanned bone simulations and analysis technique give the basic design criterion and a design strategy for any type of wear-resistant coatings in 3D printed implants.…”

Section: Type Of Analysis Materials Activitiesmentioning

confidence: 99%

Computational structural analysis of 3D printed hip joint implant and comparison of bio-compatible coating materials for design parameters: Coating thickness, hardness, and adhesion requirements

Uddin

Nasir

Arafat

et al. 2019

Advances in Mechanical Engineering

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This research article presents a design parameter assessment technique for three-dimensional printed hip joint implants. A coupled experimental-simulation-based design technique, addressing minimum coating thickness, hardness, and adhesion requirements, is proposed for safe designs of individual three-dimensional printed hip joint implants. The purpose of this study is to analyze the mechanical properties of individual three-dimensional scanned hip joint human bone geometry through numerical simulation and relate these properties to hardness and adhesion values of bio-compatible coatings. The hardness and adhesion experimental results are discussed, which are then related to numerically obtained normal and shear stresses. Finite element analysis on original bone three-dimensional scanned model along with experimental results for investigating the minimum design requirements has not been reported before. Four ceramic coating materials, that is, alumina, CoCrMo, TiN, and zirconia, are discussed for each routine human physical activity. A comprehensive mesh independence study is conducted to ensure that the mesh has no effect on the variation of results. After finite element analysis, it was concluded that the pelvis bone can be taken as a vital bone for recommending design conditions. The finite element results are then coupled with experimental results as the maximum principal stress obtained from the finite element analysis is used to obtain minimum hardness requirements. Similarly, maximum shear stress obtained from the finite element analysis is used to obtain minimum adhesion requirements for three-dimensional printed implants. The coating thickness necessary to obtain minimum hardness and adhesion requirements is then predicted for TiN coating case.

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“…Titanium (Ti) and its alloys have been widely used in dental and orthopedic fields due to their good mechanical properties, low weight ratio, and excellent biocompatibility [1][2][3][4]. However, the poor wear resistance of Ti alloys, which originated from their sensitivity to adhesive wear, remains a major concern for their practical applications [5,6]. Moreover, Ti alloys show better corrosion resistance due to the spontaneously formed stable oxide film on the surface.…”

Section: Introductionmentioning

confidence: 99%

Mechanical, Electrochemical, and Osteoblastic Properties of Gradient Tantalum Coatings on Ti6Al4V by Prepared Plasma Alloying Technique

Zhang

Gao

et al. 2021

Coatings

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Plasma alloying technique capable of producing metallic coatings with metallurgical bonding has attracted much attention in dental and orthopedic fields. In this study, the effects of temperature and time of plasma tantalum (Ta) alloying technique on the mechanical, electrochemical, and osteoblastic properties of Ta coatings were systematically investigated. Ta coatings prepared at 800 °C possess better interfacial strengths than those prepared at 750 and 850 °C, and the interfacial strength increases with prolonged alloying time (30–120 min). At 800 °C, however, the increased proportion of the soft Ta deposition layer with alloying time in the whole coating impairs the surface mechanical properties of the entire coating, as convinced by decreased microhardness and wear resistance. Moreover, Ta coatings exhibit better corrosion resistance than the Ti6Al4V substrate in Dulbecco’s modified Eagle medium. The enhanced adhesion and extracellular matrix mineralization level of osteoblasts demonstrate the better cytocompatibility and osteogenic activity of the Ta coating. Ta30 (Ta coating prepared at 800 °C for 30 min) exhibits excellent mechanical, electrochemical, and osteoblastic behaviors and is promising in biomedical applications.

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Experimental investigation of tribo-mechanical and chemical properties of TiN PVD coating on titanium substrate for biomedical implants manufacturing

Cited by 44 publications

References 41 publications

Development and tribo-mechanical properties of functional ternary nitride coatings: Applications-based comprehensive review

Development and tribo-mechanical properties of functional ternary nitride coatings: Applications-based comprehensive review

Computational structural analysis of 3D printed hip joint implant and comparison of bio-compatible coating materials for design parameters: Coating thickness, hardness, and adhesion requirements

Mechanical, Electrochemical, and Osteoblastic Properties of Gradient Tantalum Coatings on Ti6Al4V by Prepared Plasma Alloying Technique

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