Abstract:Laser surface alloying is one of the recent technologies used in the manufacturing sector for improving the surface properties of metals. Aluminum alloys are key materials in the manufacturing sector. This favors their high demand in many industries. In this study investigation, the surface alloying of pure aluminum was conducted using a CO2 laser. Four types of alloying powders were used with a 2:1:1 combination of copper, magnesium, and manganese. The hardness of the alloyed zones of Al-CuMgMn increased by 2… Show more
“…the technology of surface treatment is one of the key approaches for creating materials with improved mechanical qualities. Surface treatments are commonly used to enhance the surface properties of alloys and materials such as hardness, corrosion and wear resistance, to achieve high-performance requirements of industrial applications [10]- [12].…”
This work aimed to study the effect of laser surface treatment on the mechanical characteristics and corrosion behaviour of grey cast iron type A159. Many technical applications used conventional surface treatment, but laser surface hardening has recently been used to enhance the surface properties of many alloys. The mechanical characteristics, including microstructure, microhardness, and wear resistance of A159 grey cast iron, were studied, in addition to corrosion behaviour. The experimental laser parameters in this work were 0.9, 1.2, and 1.5 KW power with continuous wave carbon dioxide lasers with scanning speeds of 10 and 12 mm/s were used. The results found that phase-transitional alterations in microstructure were influenced by laser therapy. Also, the microhardness increased with increasing power, with the maximum reaching approximately 950 HV while the base metal has an average of approximately 260 HV. Also, we found the power laser increased corrosion resistance by lowering the corrosion rate (CR) from 21.10 for the untreated sample to 1.02 (m.p.y.), additionally, corrosion protection efficiency (CPE) increased to 95.27 percent. On the other hand, the wear test revealed that mass loss decreased as laser surface treatment power increased; it reached 0.19 g for the laser-treated samples, compared to 1.25 g for the base metal after the 50th minute of the wear experiment.
“…the technology of surface treatment is one of the key approaches for creating materials with improved mechanical qualities. Surface treatments are commonly used to enhance the surface properties of alloys and materials such as hardness, corrosion and wear resistance, to achieve high-performance requirements of industrial applications [10]- [12].…”
This work aimed to study the effect of laser surface treatment on the mechanical characteristics and corrosion behaviour of grey cast iron type A159. Many technical applications used conventional surface treatment, but laser surface hardening has recently been used to enhance the surface properties of many alloys. The mechanical characteristics, including microstructure, microhardness, and wear resistance of A159 grey cast iron, were studied, in addition to corrosion behaviour. The experimental laser parameters in this work were 0.9, 1.2, and 1.5 KW power with continuous wave carbon dioxide lasers with scanning speeds of 10 and 12 mm/s were used. The results found that phase-transitional alterations in microstructure were influenced by laser therapy. Also, the microhardness increased with increasing power, with the maximum reaching approximately 950 HV while the base metal has an average of approximately 260 HV. Also, we found the power laser increased corrosion resistance by lowering the corrosion rate (CR) from 21.10 for the untreated sample to 1.02 (m.p.y.), additionally, corrosion protection efficiency (CPE) increased to 95.27 percent. On the other hand, the wear test revealed that mass loss decreased as laser surface treatment power increased; it reached 0.19 g for the laser-treated samples, compared to 1.25 g for the base metal after the 50th minute of the wear experiment.
Aluminum alloy 7075 is utilized widely across marine, aerospace, and automotive sectors. However, its surface wear resistance has hindered its application in certain tribological environments. Addressing this challenge, the current study examines a hybrid laser method to increase surface wear resistance by combining two techniques: ultrafast laser texturing and laser‐based surface hardening. Ultrafast laser processing is conducted using 3 W laser power, 100 kHz pulse repetition rate, 4 mm s−1 scanning speed, and three different scan patterns. After the texturing operation, laser‐based surface hardening is then performed on these textures using a continuous wave laser. The laser heat treatment is conducted using laser powers of 400 and 500 W with three different scan speeds of 1, 2, and 3 mm s−1. Microhardness evaluations show a notable increase in hardness, with the hardest sample exhibiting a 17.8% increase compared to the pristine sample. The laser‐textured and laser heat‐treated samples exhibit a significant reduction in the average coefficient of friction and wear volumes compared to samples that were laser‐textured but not laser heat‐treated. The investigated laser processing strategy offers a promising approach for surface modification, enhancing both mechanical properties and wear resistance of aluminum alloy 7075 surfaces.
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