Experimental and Numerical Analysis of Microstructure and High-Temperature Tensile Behavior of a Directionally Solidified Superalloy

Torfeh, M.; Mirbagheri, S. M. H.; Nakhodchi, Soheil; Mohandesi, Jamshid Aghazadeh

doi:10.1007/s11665-020-05383-8

Cited by 3 publications

(1 citation statement)

References 42 publications

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“…H. Zhang [13,14] discussed effect of process parameters and heat treatment on dendrite morphology and microstructure integrity of nickel-based superalloy Nimonic 80A during electron beam welding. Ali Borouni, M. Torfeh and Maodong Kang [15][16][17] discussed effect of material composition and solidification conditions on orientation deviation and dendrite growth anisotropy of high-quality Ni-based single-crystal superalloys PWA-1483 and DD6 during directional solidification casting. M.G.…”

Section: Introductionmentioning

confidence: 99%

Numerical Analysis Growth Kinetics of Dendrite Tip during Laser Welding Nickel-Based Single-Crystal Superalloy Part II: Expedient Favorite of Undercooling-Limited Epitaxy

Gao

2022

SSP

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When multicomponent molten pool nonequilibrium solidification, the interrelationship of location-dependent dendrite tip undercooling on low heat input and optimal growth crystallography is progressively discussed over planar interface morphology stability range to unidirectionally facilitate epitaxial growth by single-crystallinity control during laser repair of nickel-based superalloy to inhibit microstructure heterogeneity. Suppression of disoriented dendrite growth and crystallography orientation deviation along columnar interface is necessary for crackless repair. Axis-symmetrical (001)/[100] welding configuration kinetically reduces dendrite tip undercooling, nucleation and subsequent disoriented dendrite growth rather than unsymmetrical (001)/[110] welding configuration. When comparison between low heat input, within which laser power is limited and welding speed is rapid, and high heat input, within which laser power is considerable and welding speed is insignificant, the former attenuates dendrite tip undercooling and morphology transition between columnar and equiaxed dendrites to stabilize epitaxy and ameliorate dendrite growth with advantageous solidification conditions, especially drastic temperature gradient and small dendrite growth velocity. Axis-symmetrical growth crystallography and low heat input are favored to mitigate size of high-undercooling region, where stray grain formation are dominant, for homologous single-crystallization of epitaxial growth with satisfactory growth kinetics of dendrite tip, and are capable of elimination of undercooling-induced overgrowth for high quality weld, instead of aggressive unsymmetrical growth crystallography and high heat input. Additionally, the achievement of low heat input with axis-symmetrical welding configuration possesses stronger resistance to unstable interface morphology and solidification cracking. When comparison between growth regions of [100] and [010] crystalline orientation, where identical heat input is kept on both sides, wider dendrite tip undercooling is mainly located on the right side than left side to insidiously exacerbate crack-vulnerable dendrite growth, which is a ubiquitous phenomenon in the adverse (001)/[110] welding configuration. The effect of low heat input on dendrite tip undercooling is spontaneously smaller than growth crystallography. Hence, during nonequilibrium solidification of weld pool, the important mechanism of crystallography-induced microstructure heterogeneity obviation due to undercooling-limited epitaxial growth is consequently provided. The theoretical predictions cogently explain the experiment results in a concise way to properly illustrate microstructure degradation phenomena in the both sides of weld by reproducible calculation of mathematical modeling.

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Section: Introductionmentioning

confidence: 99%

Numerical Analysis Growth Kinetics of Dendrite Tip during Laser Welding Nickel-Based Single-Crystal Superalloy Part II: Expedient Favorite of Undercooling-Limited Epitaxy

Gao

2022

SSP

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Intermediate temperature creep damage mechanisms of a directionally solidified Ni-based superalloy

Torfeh

Mirbagheri

Cormier

et al. 2022

Materials at High Temperatures

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A Neural Network Based Defect Prediction Approach for Virtual High Pressure Die Casting

2021

J. Phys.: Conf. Ser.

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Prediction of defects is important to effective process planning for high pressure die casting (HPDC). Current computer aided engineering (CAE) methods of defect prediction are widely used by experienced engineer in industry. However, it is hard for novices to image and understand the underlying relationship between the process and defects. To bridge the gap between training and onsite applications, this paper present a neural network based defect prediction approach (DPA) for virtual HPDC, and details of the DPA development and its implementation in VR are explained. Moreover, a Virtual HPDC Lab is developed as the case study to demonstrate the functionality of DPA proposed, and the result survey verified that the virtual lab with DPA is very much effective for learning and training of HPDC.

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Experimental and Numerical Analysis of Microstructure and High-Temperature Tensile Behavior of a Directionally Solidified Superalloy

Cited by 3 publications

References 42 publications

Numerical Analysis Growth Kinetics of Dendrite Tip during Laser Welding Nickel-Based Single-Crystal Superalloy Part II: Expedient Favorite of Undercooling-Limited Epitaxy

Numerical Analysis Growth Kinetics of Dendrite Tip during Laser Welding Nickel-Based Single-Crystal Superalloy Part II: Expedient Favorite of Undercooling-Limited Epitaxy

Intermediate temperature creep damage mechanisms of a directionally solidified Ni-based superalloy

A Neural Network Based Defect Prediction Approach for Virtual High Pressure Die Casting

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