Abstract:The objectives of this study were to characterize and evaluate the physical and mechanical properties of an experimental zirconia for dental application and compare the biaxial flexural strength results with the finite element simulation (FEM). Yttria-stabilized tetragonal zirconia polycrystal (Y-TZP) ceramic samples were sintered at 1475 °C/2 h and characterized by X-ray diffraction, scanning electron microscopy, relative density, flexural strength using piston-on-three balls (P-3B) test and Young’s modulus. … Show more
“… and are equal at the center of the tensile surface of the disk. As the radial distance increases, the difference between these two stresses also increases 33,34 . In addition, a sharp decrease in the stress pattern on the tensile surface of the specimen is clearly indicated in the plot produced by the FE model.…”
Section: Resultsmentioning
confidence: 86%
“…As the radial distance increases, the difference between these two stresses also increases. (33,34) In addition, a sharp decrease in the stress pattern on the tensile surface of the specimen is clearly indicated in the plot produced by the FE model. This is due to compressive stresses where the sample makes contact along the supporting ring and indicates that it will not be a failure point in the ball-on-ring test.…”
Section: Finite Element Modeling Resultsmentioning
The validation of a ball-on-ring, equibiaxial flexural strength method to obtain the transverse rupture strength (TRS) of right cylindrical ceramic specimens was performed in this study. Validation of the test method was achieved using commercially available engineered high purity alumina disks and finite element (FE) model analysis. The validated fixture was then used to obtain the TRS and Weibull statistical analysis of MgOpartially stabilized zirconia (MSZ) and Y 2 O 3-partially stabilized zirconia (YSZ) ceramic disks. TRS data for alumina, MSZ, and YSZ agreed with the TRS values reported in the literature. A statistically relevant number of samples (N>30) for each material were tested to allow for a Weibull statistical analysis. Weibull parameters for these materials were within the expected values for engineered ceramics. The characteristic strength for alumina, MSZ, and YSZ were determined to be 289 MPa, 786 MPa, and 814 MPa, respectively. The Weibull modulus was determined between 10-25 for each material, which is typical of engineered ceramics. In addition, Accepted Article This article is protected by copyright. All rights reserved FE model results were in close agreement with experimental fracture values for the three ceramic materials tested in this study.
“… and are equal at the center of the tensile surface of the disk. As the radial distance increases, the difference between these two stresses also increases 33,34 . In addition, a sharp decrease in the stress pattern on the tensile surface of the specimen is clearly indicated in the plot produced by the FE model.…”
Section: Resultsmentioning
confidence: 86%
“…As the radial distance increases, the difference between these two stresses also increases. (33,34) In addition, a sharp decrease in the stress pattern on the tensile surface of the specimen is clearly indicated in the plot produced by the FE model. This is due to compressive stresses where the sample makes contact along the supporting ring and indicates that it will not be a failure point in the ball-on-ring test.…”
Section: Finite Element Modeling Resultsmentioning
The validation of a ball-on-ring, equibiaxial flexural strength method to obtain the transverse rupture strength (TRS) of right cylindrical ceramic specimens was performed in this study. Validation of the test method was achieved using commercially available engineered high purity alumina disks and finite element (FE) model analysis. The validated fixture was then used to obtain the TRS and Weibull statistical analysis of MgOpartially stabilized zirconia (MSZ) and Y 2 O 3-partially stabilized zirconia (YSZ) ceramic disks. TRS data for alumina, MSZ, and YSZ agreed with the TRS values reported in the literature. A statistically relevant number of samples (N>30) for each material were tested to allow for a Weibull statistical analysis. Weibull parameters for these materials were within the expected values for engineered ceramics. The characteristic strength for alumina, MSZ, and YSZ were determined to be 289 MPa, 786 MPa, and 814 MPa, respectively. The Weibull modulus was determined between 10-25 for each material, which is typical of engineered ceramics. In addition, Accepted Article This article is protected by copyright. All rights reserved FE model results were in close agreement with experimental fracture values for the three ceramic materials tested in this study.
“…Furthermore, the biaxial flexural strength was evaluated with the piston-on-three-balls (P-3B) testing procedure 18 , using a universal testing machine (EMIC® 1000 INSTRON-Group, Brazil) under a constant cross-head speed of 0.5 mm/min. Experimental details of the P-3B testing are given elsewhere 19 .…”
Section: Processing and Characterization Of 3y-tzp Ceramicsmentioning
This study is based on the numerical simulation of the mechanical response of yttrium-stabilized zirconia ceramic (3Y-TZP) dental implants as a function of their intrinsic geometry and masticatory loads. Samples (n=20) of 3Y-TZP ceramics were compacted, sintered at 1500 °C -2h, and characterized by relative density, X-Ray diffraction (XRD), and scanning electron microscopy (SEM). The elastic parameters (modulus of elasticity and Poisson ratio), used in the numerical simulations, were measured by the Impulse Excitation Technique, and the bending strength was obtained using piston-on-three-balls testing. An authorial implant design and, comparatively, commercial implant CAD models were used in this study as an initial geometry of dental implant in a typical adult mandible anatomy. From CAD and CAE techniques, finite element models were generated for all implant geometries. Loading cases were considered based on different intensities (100N to 500N) and orientation angles (45° or 90°) to reproduce the human masticatory efforts. The numerical predictions were compared with finite element simulations of gold-standard titanium-based implants. The investigated 3Y-TZP sintered ceramics presented high densification (> 99%), with a microstructure formed by submicron equiaxed tetragonal zirconia grains. The 3Y-TZP average bending strength obtained from piston-on-three-balls testing is 1192 ± 99 MPa. For both dental implant geometries, the zirconia implants showed average strength of less than 550 MPa, which, in turn, is independent of the masticatory load value or orientation angle. All finite element predictions are 50% inferior to the corresponding measured flexural strength values and preliminarily enable the 3Y-TZP ceramics for dental implant applications without fracture risk.
“…For this purpose, catenary kiln simulations were performed using the software Ansys CFX. In recent years, the bibliography presents a few works that address the issue of burning in catenary furnaces and the prediction of burning parameters through simulations [1][2][3][4][5]. Studies on issues related to burning parameters and even numerical simulations for combustion and radiation models were carried out [6][7][8][9][10][11][12].…”
Kiln geometries were developed to reach homogeneous temperatures above 900 °C, during the firing process, aiming to improve the production process of the ceramists from Vale do Jequitinhonha (MG/Brazil). Techniques of reactive flow numerical solution using the software Ansys CFX have been used to foresee the behavior of the firings. Two types of catenary geometries, simple and robust, were studied, capable of being easily reproduced. The firewood used as an energy source in the current kilns and the developed ones, in this research project, favored the control of the kiln's atmosphere during the firing, beyond being a source found with easiness for the ceramists. The results of the numerical simulations demonstrated the energy efficiency of the kilns and the level of temperature reached. Knowing well thermal and gas dynamic behavior, some parameters of the burning could be improved, aiming for a better quality of used ceramics.
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