Abstract:An existing condensation hood has been numerically investigated using k-ε turbulence and species transport models. Due to the geometrical complexity of the appliance, two additional mathematical models were introduced with the use of User Defined Functions (UDFs). They were a model of a fan and a model of the internally finned pipes of a heat exchanger. The latter also involved a condensation model of steam implemented by mass and energy source terms. Such an approach allowed us to avoid troublesome two-phase … Show more
In the paper performance of the prototype design of the condensation hood is analysed. Results of some experiments/measurements as well as results of CFD simulations are used to investigate the dependence of quantity called the condensation efficiency on selected working parameters. It was found that both the air inlet temperature and the air mass flow rate have significant impact on the performance of the heat exchanger. However, such changes did not influence the condensation efficiency which stays stable at the level of 100% for quite wide range of parameters changes. The same applies to the relative humidity of the inlet air. The only parameter which causes changes of the condensation efficiency is the steam mass flow rate when it exceeds 2.0 g/s. Nevertheless, operation of the hood with the steam mass flow rate up to $$\approx 3.0$$
≈
3.0
g/s guarantees that at least 90% of the steam is condensed.
In the paper performance of the prototype design of the condensation hood is analysed. Results of some experiments/measurements as well as results of CFD simulations are used to investigate the dependence of quantity called the condensation efficiency on selected working parameters. It was found that both the air inlet temperature and the air mass flow rate have significant impact on the performance of the heat exchanger. However, such changes did not influence the condensation efficiency which stays stable at the level of 100% for quite wide range of parameters changes. The same applies to the relative humidity of the inlet air. The only parameter which causes changes of the condensation efficiency is the steam mass flow rate when it exceeds 2.0 g/s. Nevertheless, operation of the hood with the steam mass flow rate up to $$\approx 3.0$$
≈
3.0
g/s guarantees that at least 90% of the steam is condensed.
The development of a numerical model and design for the innovative construction of a heat exchanger (HE) used in a condensation hood (being a part of the combi-steamer) are described in this work. The model covers an air-steam flow, heat transfer, and a steam condensation process. The last two processes were implemented with the use of an in-house model introduced via User Defined Functions (UDF). As the condensate volume is negligible compared to the steam, the proposed model removes the condensate from the domain. This approach enabled the usage of a single-phase flow for both air and steam using a species transport model. As a consequence, a significant mesh and computation time reduction were achieved. The new heat exchanger is characterised by reorganised fluid flow and by externally finned pipes (contrary to the original construction, where internally finned pipes were used). This allowed a reduction in the number of the pipes from 48 to 5, which significantly simplifies construction and manufacturing process of the HE. The redesigned HE was tested in two cases: one simulating normal working conditions with a combi-steamer, the other with extremely high heat load. Measurement data showed that the numerical model predicted condensate mass flow rate (3.67 g/s computed and 3.56 g/s measured) and that the condensation capability increased at least by 15% when compared to the original HE design.
scite is a Brooklyn-based organization that helps researchers better discover and understand research articles through Smart Citations–citations that display the context of the citation and describe whether the article provides supporting or contrasting evidence. scite is used by students and researchers from around the world and is funded in part by the National Science Foundation and the National Institute on Drug Abuse of the National Institutes of Health.