Regulatory authorities require the
biopharmaceutical industry to
demonstrate that extractables that may migrate from production systems
do not alter the safety, efficacy, potency, or purity of drug products.
Extractables studies of polymeric materials used in production systems
and in particular single-use systems are designed to show material
safety and should support the users to perform risk-based toxicological
assessment of leachables that could potentially enter into the final
product under process conditions. In this paper, we intend to improve
the understanding of solvent–polymer interactions and thereby
allow the prediction of extractables from a range of fluids based
on their chemical properties. The possibility to predict solvent–polymer
interactions and polymer swelling in biopharmaceutical applications
based on solubility parameters is introduced.