Scanning Kelvin probe force microscopy was used to investigate the influence of microstructure on the corrosion behavior of nickel aluminum bronzes in ammoniacal and NaCl solutions as well as under potential control in Na 2 SO 4 . The results showed an inverse correlation between the measured Volta potential difference and the observed corrosion behavior. In other words, the phase with initially higher Volta potential was preferentially attacked whereas those with the lowest Volta potential difference values remained intact. This behavior suggests that Volta potential difference maps in air cannot be universally correlated with practical nobility or reactivity in solution, as proposed by other investigators. Nickel aluminum bronzes.-Nickel aluminum bronzes (NABs) are Cu-based alloys with a typical nominal composition of 10 wt% Al, 5 wt% Ni, and 5 wt% Fe.1 NABs combine high strength, usually equal to or above that of medium carbon steels, i.e., up to 450 MPa (60 ksi), and toughness with adequate corrosion resistance to marine environments.2 Other attractive properties of NABs include their low magnetic permeability, excellent wear, galling, cavitation, and antifouling resistance, as well as being non-sparking and having a 10% lower density than steels. 3 In the maritime and oil and gas industries, NABs find numerous applications including valves and pumps, ship propellers, and heat exchangers.
3,4The physical metallurgy of NABs is extremely complex and strongly influenced by thermo-mechanical processing history. 5 The thermodynamics and kinetics of phase transformations in NABs have been studied in detail by Culpan and Rose, 6 Brezina, 7 Hasan and coworkers, 1,[8][9][10] and Wu et al., 11 among others. Although NABs solidify as a single body-centered cubic (bcc) β-phase, at room temperature they consist of a Cu-rich face-centered cubic (fcc) α-phase and several IMCs that some authors refer to collectively as κ-phase.1 Ni, Fe, and Mn combine with aluminum to form the various κ-phases, extending the apparent stability range of the α field and retarding the formation of the deleterious γ 2 -phase from the decomposition of β.6 In this regard, β decomposes to α and γ 2 during annealing or slow cooling below 565• C, which has plagued binary α/β aluminum bronzes with more than 9.4% Al.
7Under equilibrium cooling conditions, there are four types of IMCs in NABs, which are summarized in Table I. 1,5,6,8 Cast NABs with a Fe content above 4.4-5.0 wt% often present large, i.e., between 20 and 50 μm, dendritic-or rosette-shaped particles named κ I , which precipitate in the center of the α grains and do not exhibit a single crystal structure.8 In wrought and cast NABs, κ II precipitates, typically between 5 to 10 μm, form by decomposition of the high temperature β-phase. The κ II -phase is based on Fe 3 Al with Ni, Cu, and Mn substituting for iron. It often forms alongside the lamellar κ III eutectoid decomposition product.1,5 κ III is based on Ni-Al, with Fe, Cu, and Mn substituting for Ni. Likewise, equiaxed κ IV -phase pre...