A comparative
study between two cheap oxidants (hydrogen peroxide
and oxygen) was carried out in this work, aiming to solve a potential
industrial problem concerning phenol removal from a petrochemical
plant. Doehlert matrix or factorial designs were used for optimizing
the process variables for each oxidant during catalytic wet oxidation.
A set of variables was identified for each oxidant, and the most suitable
one was selected based on technical and economical features. The optimized
treatment successfully decreased phenol concentration in wastewater,
allowing the effluent to be discharged safely according to the local
environmental legislation, which poses limits to phenol. The catalyst
was obtained by impregnating copper on carbon, previously prepared
by carbonization of a sulfonated styrene–divinylbenzene copolymer.
It was found that pH, temperature, oxidant to phenol molar ratio (O/P),
the type of oxidant, and pressure can affect the catalyst activity
and selectivity. For the model stream, O/P was the most significant
variable, with more than 90 mol % of phenol being removed at 38 °C
and at O/P values higher than 8. In the same condition, 99 mol % of
phenol was removed from industrial effluent. Oxalic and acetic acids
were the main products obtained for both cases, and carbon dioxide
was detected, indicating the partial mineralization of phenol. Under
atmospheric pressure, phenol oxidation was too low for industrial
applications, but under 10 kgf cm–2 and 38 °C,
the total phenol was removed, which was the optimized condition. However,
for economic and environmental reasons, 130 °C and 10 kgf cm–2 were selected as the best industrial conditions to
avoid additional costs related to wastewater cooling. It was concluded
that both oxidation systems can be used in industrial processes, with
hydrogen peroxide showing the advantage of removing phenol over a
wide concentration range, while air is the most economical system.
This procedure can be successfully used in industrial plants to avoid
environmental contamination.