Abstract:Compact spinning system, which has begun to gain an important place in textile industry, thanks to its desired yarn characteristics, was developed in the early 2000s. Less hairy yarns can especially be produced with this system, as stated in the literature. Moreover, the system has significant advantages in terms of tensile strength. In this study, yarns were produced with different yarn counts (Ne 40 -Ne 90) and different twist coefficients (αe 3.8, αe 4.2 and αe 4.6) using the compact spinning system. Regres… Show more
“…With the increase of the spacer size, a tighter grip of the fibres occurred because of the rise in the drafting pressure, which ensured even drafting of the fibres [20]. All these matters reduce the irregularities of fibre strands; however, further increasing the spacer size can cause overcontrol, which may be responsible for the breakage of some fibres, increasing the unevenness [58]. Lastly, there is another reason for the higher unevenness value for the excessively higher spacer size leading to more slippage of fibres as they get more space to move, causing more uneven distribution of the fibres [22].…”
Section: Resultsmentioning
confidence: 99%
“…Moreover, larger spacer size increases the number of thick and thin places and neps because of the smooth gripping of fibres and uniform drafting [59]. However, overly increasing it negatively affects the fibre's movement, which may lead to uncontrolled movements [58]. Moreover, like the unevenness value, it can be said that an excessively sized spacer causes more fibre slippage to increase the imperfection values [60].…”
Section: Consequences Of Spacer Size Variations On the Imperfection I...mentioning
Spinning represents the foundational step in textile manufacturing, with yarn quality significantly influencing subsequent processes. Consequently, enhancing yarn quality remains a primary concern for spinners. Of various spinning techniques, ring spinning stands out for its blend of productivity and quality. The final ring yarn is produced by the ring frame, a machine encompassing multiple functional zones. A pivotal component within this frame is the spacer between the top and bottom aprons in the drafting zone. It modulates drafting pressure and fibre movement, directly affecting yarn quality. This research explored the impact of spacer size on yarn quality by employing seven distinct spacer sizes to produce 20 Ne cotton combed yarn. Results indicated that smaller spacer sizes often yielded inferior yarn quality. As the size increased, quality improved; however, after reaching an optimal size, further enlargement led to a decline in five key quality metrics: CVm (%), IPI, Hairiness, Tenacity, and Elongation %. This fluctuation can be attributed to changes in fibre movement and drafting pressure in the drafting zone. The study employed Interpretive Structural Modelling (ISM), a methodology grounded in expert opinions, to rank these quality parameters in importance. Through ISM calculations, yarn tenacity emerged as the most crucial quality parameter, aligning with its significance in producing woven fabrics. Furthermore, a Cronbach's Alpha score of 0.66 underscores the robust internal consistency and interrelation attesting to the study's reliability.
“…With the increase of the spacer size, a tighter grip of the fibres occurred because of the rise in the drafting pressure, which ensured even drafting of the fibres [20]. All these matters reduce the irregularities of fibre strands; however, further increasing the spacer size can cause overcontrol, which may be responsible for the breakage of some fibres, increasing the unevenness [58]. Lastly, there is another reason for the higher unevenness value for the excessively higher spacer size leading to more slippage of fibres as they get more space to move, causing more uneven distribution of the fibres [22].…”
Section: Resultsmentioning
confidence: 99%
“…Moreover, larger spacer size increases the number of thick and thin places and neps because of the smooth gripping of fibres and uniform drafting [59]. However, overly increasing it negatively affects the fibre's movement, which may lead to uncontrolled movements [58]. Moreover, like the unevenness value, it can be said that an excessively sized spacer causes more fibre slippage to increase the imperfection values [60].…”
Section: Consequences Of Spacer Size Variations On the Imperfection I...mentioning
Spinning represents the foundational step in textile manufacturing, with yarn quality significantly influencing subsequent processes. Consequently, enhancing yarn quality remains a primary concern for spinners. Of various spinning techniques, ring spinning stands out for its blend of productivity and quality. The final ring yarn is produced by the ring frame, a machine encompassing multiple functional zones. A pivotal component within this frame is the spacer between the top and bottom aprons in the drafting zone. It modulates drafting pressure and fibre movement, directly affecting yarn quality. This research explored the impact of spacer size on yarn quality by employing seven distinct spacer sizes to produce 20 Ne cotton combed yarn. Results indicated that smaller spacer sizes often yielded inferior yarn quality. As the size increased, quality improved; however, after reaching an optimal size, further enlargement led to a decline in five key quality metrics: CVm (%), IPI, Hairiness, Tenacity, and Elongation %. This fluctuation can be attributed to changes in fibre movement and drafting pressure in the drafting zone. The study employed Interpretive Structural Modelling (ISM), a methodology grounded in expert opinions, to rank these quality parameters in importance. Through ISM calculations, yarn tenacity emerged as the most crucial quality parameter, aligning with its significance in producing woven fabrics. Furthermore, a Cronbach's Alpha score of 0.66 underscores the robust internal consistency and interrelation attesting to the study's reliability.
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