“…The magnitude of the increase in load was reported to be higher in Route A than in Route C by the above authors. In a similar way, load increment for every pass up to four passes (for pure aluminium) and up to two passes (for Al-Mg-Si alloy) and then stabilization of the maximum load up to 16 passes during ECAP of Route C has been previously reported [16]. None of the published results show a decrease in the forming load during ECAP, as observed for Route A in the current study.…”
Section: Analysis Of Forming Force and Work (Theoretically Calculatedsupporting
“…The magnitude of the increase in load was reported to be higher in Route A than in Route C by the above authors. In a similar way, load increment for every pass up to four passes (for pure aluminium) and up to two passes (for Al-Mg-Si alloy) and then stabilization of the maximum load up to 16 passes during ECAP of Route C has been previously reported [16]. None of the published results show a decrease in the forming load during ECAP, as observed for Route A in the current study.…”
Section: Analysis Of Forming Force and Work (Theoretically Calculatedsupporting
“…A suitable lubricant such as MoS 2 is generally used to minimize frictional effects at the die walls. However, an alternative approach for minimizing friction is to make use of more complex configurations incorporating moving die walls [52,53,[101][102][103]. Two examples of movable die walls are shown in Fig.…”
Section: Construction Of An Ecap Facilitymentioning
“…In practice, however, it is well established that the use of an ECAP die with a sharp corner having an arc of curvature of Y = 0°leads to the occurrence of a ''dead zone'' at this outer corner where the billet is no longer in contact with the die wall [11,[14][15][16][17][18]. Although the problems associated with these dead zones can be alleviated or removed through the use of dies having movable die walls [19,20], the construction of these dies is not easy and therefore their use tends to be inconvenient and time-consuming. In practice, therefore, conventional dies where the die walls are fixed are generally more practical for use in ECAP processing.…”
Section: Influence Of the Die Corner Angle Wmentioning
Equal-channel angular pressing (ECAP) is an effective fabrication process for obtaining ultrafinegrained materials. This paper examines the development of homogeneity in materials processed by ECAP with emphasis on samples of pure aluminum and an Al-6061 alloy processed by ECAP for up to 8 passes at room temperature. The Vickers microhardness was recorded on the polished cross-sectional planes of each as-pressed billet and the results are plotted in the form of contour maps to provide a pictorial depiction of the hardness distributions throughout the cross-sections. The factors influencing the homogeneity are examined, including the die corner angle within the ECAP die and the number of imposed passes. It is shown that good homogeneity may be achieved through ECAP processing when the number of passes in ECAP is reasonably high.
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