Error allocation model and coordination control for stringer–skin T-shape structure welding robot with multiple manipulators

Abstract

A new kind of 18 degrees of freedom gantry robot with multiple manipulators could be used to complete the double-sided laser beam welding of stringer–skin T-shape structure for aircraft skin. The coordination control combined with error allocation model analysis is proposed to improve the stability and accuracy of the robot in this article. Firstly, the error model of the stringer–skin T-shape structure welding robot end effectors is analyzed. The score of the robot end effectors position error caused by each joint is obtained. Secondly, according to the path-points transformation matrix of the local coordinate system relative to the base coordinate system, the desired position of stringer–skin T-shape structure welding robot end effectors is calculated to be the input of the control model aiming at the dual-beam laser welding process. Then, the double closed-loop control strategy is proposed for stringer–skin T-shape structure welding robot coordinated motion on the basis of the end error analysis results and proportional-integralderivative (PID) method. Finally, ADAMS and MATLAB are used to establish a co-simulation platform to verify the effectiveness of the proposed coordination control strategy.