Erosion–corrosion behaviors of 1045 and J55 steels in crude oil

Wongpanya, Pornwasa; Saramas, Yotakarn; Chumkratoke, Chatetha; Wannakomol, Akkhapun

doi:10.1016/j.petrol.2020.106965

Cited by 12 publications

(6 citation statements)

References 76 publications

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“…The combination of iron oxide and titanium phases was influenced by the pH of sol precursors in accordance with the pH-potential diagram of the iron–water system at RT [ 63 ] and annealing temperature. Low carbon steel such as C45E can progressively produce passive iron oxides in precursors with high pH [ 64 ]. Consequently, under the processes of annealing, these iron oxides were extracted and combined with TFSOC.…”

Section: Resultsmentioning

confidence: 99%

Electrochemical and Structural Property of TiSiNb TFSOC on Affordable Interconnects in Proton Exchange Membrane Fuel Cell Applications

Vallant

Ladenstein

et al. 2020

Nanomaterials

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High cost and low electrochemical stability of the interconnection in Proton Exchange Membrane Fuel Cell (PEMFC) in the presence of H2SO4 are one of the main issues hindering the commercialization of these devices. This manuscript presents the utilization of cost-effective steel in an attempt to minimize the PEMFC interconnection costs with a thin-film solid oxide coating (TFSOC) providing sufficient corrosion resistance for efficient long-term operation. Novel Ti0.50-y/2Si0.50-y/2Nby1,2O2 as TFSOC was deposited on the C45E steel as a metal interconnect utilizing a sol–gel process at various annealing temperatures. The analysis of the phase and surface morphology demonstrates that lower annealing temperatures developed nanometric crystallite size of 68 nm, more uniform structure and higher corrosion resistance. Under standard test conditions, the TFSOC demonstrated high polarization resistance (1.3 kΩ cm2) even after 720 hours (h). Electrical conductivity of the TFSOC as low as 1.4 × 10−2 (Ω m)−1 and activation energy of 0.20 eV were achieved, which helps to maintain the PEMFC output power.

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Section: Resultsmentioning

confidence: 99%

Electrochemical and Structural Property of TiSiNb TFSOC on Affordable Interconnects in Proton Exchange Membrane Fuel Cell Applications

Vallant

Ladenstein

et al. 2020

Nanomaterials

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“…An exception to this was published by Wongpanya et al who studied the corrosion of 1045 and J55 low alloy steels in crude oil . 24 Since the crude oil can also contain sand, some was added in different concentrations with particle sizes ranging from 500 to 2000 μm. Therefore, erosion of the steel pipes was also studied.…”

Section: Metalsmentioning

confidence: 99%

Atomic spectrometry update: review of advances in the analysis of metals, chemicals and materials

Carter

Clough

Fisher

et al. 2020

J. Anal. At. Spectrom.

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“…Erosion, corrosion, and wear are the primary factors leading to equipment failure in the petroleum and marine industries [1][2][3][4]. Factors such as erosion angle [5,6], erosion velocity [7], sand concentration [8,9], particle size [10,11], and sand type [12] are critical influencers of material erosion and wear. The combination of solid particles and fluid forms a liquid-solid two-phase flow, which impacts the surface of components, resulting in local damage.…”

Section: Introductionmentioning

confidence: 99%

Erosion Resistance of Casing with Resin and Metallic Coatings in Liquid–Solid Two-Phase Flow

Zhu,

Luo,

Huang

et al. 2024

Processes

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Protective coatings are typically applied to enhance their resistance to corrosion. There is considerable research on the corrosion resistance of coated casings. However, few research studies have focused on the erosion resistance on coated casings. In this work, the erosion resistance of resin- and metallic-coated casings in liquid–solid two-phase fluids were investigated using a self-made erosion facility. The results show that the resin coating tends to peel off the material base in the form of brittle spalling or coating bulge in the high-speed sand-carrying liquid. Both resin and metallic coatings were broken through within 20 min in a liquid–solid two-phase flow environment. Compared to resin coatings, metallic coatings exhibit weaker erosion resistance in similar liquid–solid flow. Through the analysis of experimental results and fitted curves, empirical constants for materials and sand content influencing factors were determined using non-dimensional processing. The erosion prediction model of metallic coatings and resin coatings was established based on the ECRC/Zhang model with the change in flow rate, angle, and sand content. This research contributes to a better understanding of the erosion resistance performance of casings used in oil and gas fields, thereby contributing to potential improvements in their production.

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Erosion–corrosion behaviors of 1045 and J55 steels in crude oil

Cited by 12 publications

References 76 publications

Electrochemical and Structural Property of TiSiNb TFSOC on Affordable Interconnects in Proton Exchange Membrane Fuel Cell Applications

Electrochemical and Structural Property of TiSiNb TFSOC on Affordable Interconnects in Proton Exchange Membrane Fuel Cell Applications

Atomic spectrometry update: review of advances in the analysis of metals, chemicals and materials

Erosion Resistance of Casing with Resin and Metallic Coatings in Liquid–Solid Two-Phase Flow

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