Abstract:A Cu-Ti3AlC2 cathode was eroded by arc discharging at 10 kV. The cross-sectional and horizontal morphologies of the eroded surface were recorded by a field emission scanning electron microscope (FE-SEM). The energy dispersive X-ray spectroscopy (EDS) and Raman spectrometry were carried out to analyze the compositions. The color-eroded surface was obtained by a three-dimensional laser scanning confocal microscope (3D LSCM). After 100 times of arc erosion, the Cu-Ti3AlC2 melted and resolidified. An eroded layer … Show more
“…[ 8 ] Combining these features has made using these materials in CMCs an excellent alternative to ceramic and metal reinforcing particles. [ 9,10 ]…”
Section: Introductionmentioning
confidence: 99%
“…[8] Combining these features has made using these materials in CMCs an excellent alternative to ceramic and metal reinforcing particles. [9,10] The FSBE process is a novel method for producing sound wires in a single step and is one of the techniques for applying severe plastic deformation. The basis of this process is friction stir welding, and in addition to wire production, it is used in manufacturing products such as rods, pipes, and others.…”
Herein, the effect of Ti2SnC MAX phase reinforcement and friction stir back extrusion (FSBE) parameters on the microstructure, mechanical, electrical, and tribological behavior of Cu‐Ti2SnC composite is investigated. The results indicate that, depending on the rotational speed of the extrusion process, an equiaxed grain microstructure with a uniform distribution of reinforcing particles is formed after the extrusion process. Comparing the extruded samples to the unprocessed samples reveals a larger grain size after extrusion. The absence of MAX phase particles causes the formation of finer grain size in the extruded sample. Under the influence of heat and plastic strain, a reactive layer containing a solid solution of Cu(Sn) or Cu3Sn compounds is formed at the interface of the particle and the copper matrix. By performing the extrusion process, the reactive layer at the interface is broken and scattered on the copper matrix. Furthermore, by applying MAX phase reinforcing particles and performing the extrusion process, the copper matrix's hardness, tensile strength, and wear resistance increase by 128, 99, and 84%, respectively. The five vol% Ti2SnC MAX phases in the extruded copper matrix composite wire results in 7.3% reduction in electrical conductivity.
“…[ 8 ] Combining these features has made using these materials in CMCs an excellent alternative to ceramic and metal reinforcing particles. [ 9,10 ]…”
Section: Introductionmentioning
confidence: 99%
“…[8] Combining these features has made using these materials in CMCs an excellent alternative to ceramic and metal reinforcing particles. [9,10] The FSBE process is a novel method for producing sound wires in a single step and is one of the techniques for applying severe plastic deformation. The basis of this process is friction stir welding, and in addition to wire production, it is used in manufacturing products such as rods, pipes, and others.…”
Herein, the effect of Ti2SnC MAX phase reinforcement and friction stir back extrusion (FSBE) parameters on the microstructure, mechanical, electrical, and tribological behavior of Cu‐Ti2SnC composite is investigated. The results indicate that, depending on the rotational speed of the extrusion process, an equiaxed grain microstructure with a uniform distribution of reinforcing particles is formed after the extrusion process. Comparing the extruded samples to the unprocessed samples reveals a larger grain size after extrusion. The absence of MAX phase particles causes the formation of finer grain size in the extruded sample. Under the influence of heat and plastic strain, a reactive layer containing a solid solution of Cu(Sn) or Cu3Sn compounds is formed at the interface of the particle and the copper matrix. By performing the extrusion process, the reactive layer at the interface is broken and scattered on the copper matrix. Furthermore, by applying MAX phase reinforcing particles and performing the extrusion process, the copper matrix's hardness, tensile strength, and wear resistance increase by 128, 99, and 84%, respectively. The five vol% Ti2SnC MAX phases in the extruded copper matrix composite wire results in 7.3% reduction in electrical conductivity.
“…Like ceramics, the MAX phases exhibit various properties, such as high elastic modulus, high ductility, and relatively low density, and similar to metals, it has machinability, and electrical and thermal conductivity [17]. The combination of these features has made the use of these materials in CMCs a good alternative to ceramic and metal reinforcing particles [18].…”
This study investigates the fabrication of copper matrix composite reinforced with 8 wt-% of the Ti2SnC phase using friction stir-back extrusion. It explores the effect of rotational speed on the microstructure and properties of Cu–Ti2SnC wire composites. The results showed that the grain size of the composite increased from 3.5 ± 0.6 to 5.7 ± 0.5 µm as the rotation speed increased from 400 to 1000 rev min−1. With the addition of the Ti2SnC phase, the yield and ultimate tensile strength increased by 178% and 33%, respectively. In addition, although the electrical conductivity decreased by 25% by adding 8 wt-% of reinforcement, the electric conductivity of composite wire increased by 19% with the increase of the rotation speed from 400 to 1000 rev min−1.
“…Electrical contact materials are required to have good electrical and thermal conductivity in addition to strength, resistance to welding and resistance to arc erosion. Typically, they consist of a high conductivity matrix and a high melting point component with high wear resistance and resistance to arc erosion [5,6] Copper is considered one of the best choices for electrical contact materials because of its excellent thermal conductivity (401 W mK −1 ) and electrical conductivity (5.96×10 7 S m −1 ), in combination with its low cost and ease of processing [7,8]. However, the poor hardness of copper and its tendency to oxidize at high temperatures limit its use as an electrical contact material [9].…”
Ceramic particle-reinforced materials are an important part of high-performance contact materials because of the excellent performance in resistance to arc erosion. In particular, B4C is the ideal choice for the preparation of high-performance electrical contact materials because of its excellent physicochemical properties. In this paper, Cu-B4C composites were prepared by hot-press sintering technology to illustrate the arc erosion behavior of Cu-B4C composites in different atmospheres at high voltages. The erosion morphology and composition of Cu-B4C composites after erosion in air, carbon dioxide and sulfur hexafluoride atmosphere at 8kV were studied. The different erosion mechanisms of Cu-B4C composites in air, carbon dioxide and sulfur hexafluoride atmospheres were systematically discussed. The results showed that the Cu-B4C composites exhibited inhomogeneous erosion in all three atmospheres, and the erosion was mainly concentrated in the region around the B4C particles. In air, the Cu-B4C composites were most severely eroded, but showed better erosion resistance in carbon dioxide and sulfur hexafluoride. The experimental atmosphere decomposed and reacted with copper on the cathode surface at high temperatures, while B4C maintained a good structure after erosion.
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