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TX 75083-3836, U.S.A., fax 01-972-952-9435. AbstractThis paper describes an innovative completion solution with state-of-the-art reservoir monitoring and control completion technologies that allows commingled oil production from quad laterals wells in Abqaiq field. Many intelligent completions wells have been successfully installed in Abqaiq, operated by Saudi Aramco. Included in the description are equipment selection, design and development details, installation procedures, and "lessons learned" after installation of the fully hydraulic tubing-retrievable advanced completion system with digital permanent down hole monitoring system. Intelligent completions will allow individual lateral testing and allocation of production rates to optimize each lateral contribution and the overall commingled well rate. Along with real time monitoring, sustainability of well rate will be extended by timely reacting to any changes to reservoir and well conditions. Using variable-position flow control valves, early water breakthrough can be delayed, to increase recovery. Monitoring the flowing pressure in real time allows producing the well at optimum rate; i.e., above bubble point pressure. Ultimately, intelligent completions will limit the water handling at the surface and concurrently increase the recovery factor in heterogeneous fractured and fissured carbonate reservoirs for MRC (Maximum Reservoir Contact) wells.
TX 75083-3836, U.S.A., fax 01-972-952-9435. AbstractThis paper describes an innovative completion solution with state-of-the-art reservoir monitoring and control completion technologies that allows commingled oil production from quad laterals wells in Abqaiq field. Many intelligent completions wells have been successfully installed in Abqaiq, operated by Saudi Aramco. Included in the description are equipment selection, design and development details, installation procedures, and "lessons learned" after installation of the fully hydraulic tubing-retrievable advanced completion system with digital permanent down hole monitoring system. Intelligent completions will allow individual lateral testing and allocation of production rates to optimize each lateral contribution and the overall commingled well rate. Along with real time monitoring, sustainability of well rate will be extended by timely reacting to any changes to reservoir and well conditions. Using variable-position flow control valves, early water breakthrough can be delayed, to increase recovery. Monitoring the flowing pressure in real time allows producing the well at optimum rate; i.e., above bubble point pressure. Ultimately, intelligent completions will limit the water handling at the surface and concurrently increase the recovery factor in heterogeneous fractured and fissured carbonate reservoirs for MRC (Maximum Reservoir Contact) wells.
Horizontal and multi-lateral wells allow oil and gas companies to maximise contact with reservoir quality rock in either a single reservoir or multiple reservoirs. However they do not, by themselves, guarantee optimum reservoir drainage. Premature water or gas breakthroughs frequently occur due to:Reservoir permeability heterogeneity,Variations in distance between the wellbore and the fluid contacts, particularly in compartmentalized reservoirs,Variations in reservoir pressure in different regions of the reservoir penetrated by the wellbore.Pressure drop along the completion's flow path due to friction ("heel-toe" effect). Many such well and reservoir management problems can be mitigated by installation of downhole flow control devices - "Active" Interval Control Valves (ICVs) and "Passive" Inflow Control Devices (ICDs). ICVs were initially employed for controlled, commingled production from multiple reservoirs; while ICDs were developed to counteract the "heel-toe" effect. The variety of reservoir applications for both technologies has proliferated so that their application areas now overlap. Appropriate selection between an ICV and an ICD completion can be both a complex and a time consuming process. This paper compares the functionality and applicability of the two technologies. Completion Design selection guidelines are developed based on multiple criteria drawn from reservoir, production, operation and economic factors. Reservoir engineering aspects, such as uncertainty management, formation heterogeneity, and the level of flexibility required by the development are analyzed. Production and completion characteristics, such as tubing size, the number of separately controllable completion zones, the installation of multiple laterals and the value of real time information were also investigated. This systematic analysis forms the basis of a screening tool to identify the optimum technology for each particular situation. This study provides a robust, comparative framework for both production technologists and reservoir engineers to select between passive and active flow control for optimised, advanced well completions. 1. Introduction Increasing well-reservoir contact has a number of potential advantages in terms of well productivity, drainage area, sweep efficiency and delayed water or gas breakthrough. However, such long, possibly multilateral, Maximum Reservoir Contact (MRC) wells bring not only advantages by replacing several conventional wells; but also present new challenges in terms of drilling and completion due to the increasing length and complexity of the well's exposure to the reservoir [58]. The situation with respect to reservoir management is less black and white. An MRC well improves the sweep efficiency and delays water or gas breakthrough by reducing the localized drawdown and distributing fluid flux over a greater wellbore area; but it will also present difficulties when reservoir drainage control is required.
Intelligent completions have been in commercial use for over ten years. Application of intelligent completions technology has evolved from intervention-less completion for sub-sea wells to new applications where intelligent completions are delivering better wells through improved efficiency, productivity and hydrocarbon recovery with fewer wells both offshore and on land. Intelligent completions have proven their value in managing production from multilateral wells, horizontal wells with multiple zones, and wells with heterogeneous reservoirs, using a single wellbore. Their capability to restrict, water or gas production, and improve ultimate recovery has helped optimize overall drilling, completion and production costs. Electric Submersible Pumps play a key role in producing from oil wells that are incapable of producing naturally at commercially viable rates. ESPs are commonly used in wells which cannot lift the oil to surface due to low reservoir pressure, high water cut, and high back pressure from surface facilities or a combination of all three. As large oilfields around the world mature ESPs will play a major role in maintaining production from these fields. In order to combine intelligent completion with ESPs several factors need to be considered. This paper will evaluate different options to combine ESPs with intelligent completions and review their respective limitations, benefits and risks. Introduction Intelligent completions An intelligent completion combines permanent downhole sensors and flow control devices which allow the operator to monitor, evaluate, actively manage and optimize the performance of the well and field. Initial application of intelligent completions was in sub-sea wells to complete and produce multiple horizons from a single wellbore without the need of intervention. Additional cost of the intelligent well completions was easily justified when compared to extremely high cost, and risk of intervention in sub-sea wells. Today intelligent well completions are being used onshore and offshore to manage and optimize production, improve recovery, manage water production, back allocate production, monitor mechanical integrity of the wellbore and reduce environmental impact all while reducing overall cost by reducing the required number of wells and associated facilities.
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