Abstract:Tantalum carbide (TaC), hafnium carbide (HfC), and Ta-Hf-C mixed coatings with and without a gold (Au) interlayer were deposited on 316LVM steel substrates by the magnetron cosputtering technique in order to improve the corrosion resistance of steel substrates in a simulated biological fluid. To study the effect of the gold interlayer on pitting corrosion, the different systems were placed in contact with Ringer’s solution at pH 7.4 and a temperature of 37°C. The electrochemical properties of the coatings were… Show more
“…The authors [43,[53][54][55][56] consider that nanocomposite coatings have undeniable advantages due to the nanostructuring of the applied coatings. Multi-layer coatings [58] create an additional barrier. This is explained by the fact that, due to the All these factors testify to increased corrosion resistance of stainless-steel specimens with Al-Si-N and Al-Si-N-O/Al-Si-O coatings, which ultimately increases for the multilayer coating, as compared to uncoated specimens.…”
Section: Resultsmentioning
confidence: 99%
“…The authors [43,[53][54][55][56] consider that nanocomposite coatings have undeniable advantages due to the nanostructuring of the applied coatings. Multi-layer coatings [58] create an additional barrier. This is explained by the fact that, due to the different chemical composition of each of the layers, barriers arise that prevent the development of a leading channel for the corrosive environment penetration (Figure 7).…”
This work studies single-layer (Al-Si-N) and multi-layer (Al-Si-N-O/Al-Si-O) coatings deposited by magnetron sputtering on stainless steel specimens (AISI 321), which can be used under aggressive conditions. The multi-layer coating consists of six alternating layers of Al-Si-N-O and Al-Si-O with a thickness of 0.9 µm and 0.2 µm, respectively. The structural-phase state and the chemical composition of the coatings were studied by transmission and scanning electron microscopy and XPS analysis. It was revealed that single-layer coatings are nanocrystalline and contain AlN and α-Si3N4 phases. Multi-layer coatings (Al-Si-N-O/Al-Si-O) are amorphous in each of the layers. The corrosion properties of substrate and coated specimens were investigated using a potentiostat in the 3.5 mg/l sea salt solution. It was found that corrosion resistance of stainless steel specimens with multi-layer coating is substantially (tenfold) higher compared with substrates and the specimens with single-layer coating.
“…The authors [43,[53][54][55][56] consider that nanocomposite coatings have undeniable advantages due to the nanostructuring of the applied coatings. Multi-layer coatings [58] create an additional barrier. This is explained by the fact that, due to the All these factors testify to increased corrosion resistance of stainless-steel specimens with Al-Si-N and Al-Si-N-O/Al-Si-O coatings, which ultimately increases for the multilayer coating, as compared to uncoated specimens.…”
Section: Resultsmentioning
confidence: 99%
“…The authors [43,[53][54][55][56] consider that nanocomposite coatings have undeniable advantages due to the nanostructuring of the applied coatings. Multi-layer coatings [58] create an additional barrier. This is explained by the fact that, due to the different chemical composition of each of the layers, barriers arise that prevent the development of a leading channel for the corrosive environment penetration (Figure 7).…”
This work studies single-layer (Al-Si-N) and multi-layer (Al-Si-N-O/Al-Si-O) coatings deposited by magnetron sputtering on stainless steel specimens (AISI 321), which can be used under aggressive conditions. The multi-layer coating consists of six alternating layers of Al-Si-N-O and Al-Si-O with a thickness of 0.9 µm and 0.2 µm, respectively. The structural-phase state and the chemical composition of the coatings were studied by transmission and scanning electron microscopy and XPS analysis. It was revealed that single-layer coatings are nanocrystalline and contain AlN and α-Si3N4 phases. Multi-layer coatings (Al-Si-N-O/Al-Si-O) are amorphous in each of the layers. The corrosion properties of substrate and coated specimens were investigated using a potentiostat in the 3.5 mg/l sea salt solution. It was found that corrosion resistance of stainless steel specimens with multi-layer coating is substantially (tenfold) higher compared with substrates and the specimens with single-layer coating.
“…ASTM F138 and ASTM F139 are the designations of implant-quality stainless steels for orthopedic applications [6]. However, despite the attractiveness of stainless steel devices, it is well-known that they are prone to localized corrosion in the human body due to chloride-induced pitting attack [7][8][9].…”
Surgical ASTM F139 stainless steel is used for temporary fixtures in the biomedical field. Tribocorrosion is a major concern in this application. The aim of the present work was to study the interplay between tribocorrosion behavior and the surface chemistry of the ASTM F139 stainless steel in phosphate-buffered saline solution (PBS). Sliding wear tests were conducted against alumina balls at different electrochemical potentials: open circuit potential (OCP), cathodic potential (−100 mV versus the OCP), and anodic potentials (+200 mVAg/AgCl and +700 mVAg/AgCl). The normal load was 20 N. The wear volume was estimated based on micrographs obtained from the wear tracks using confocal laser scanning microscopy. Moreover, the wear tracks were also examined by scanning electron microscopy (SEM). The surface chemistry of the ASTM F139 specimens was analyzed by X-ray photoelectron spectroscopy (XPS). The wear volume was dependent on the electrochemical potential, being maximized at +700 mVAg/AgCl. Delamination areas and grooves were observed in the wear tracks. Detailed assessment of the surface chemistry inside the wear tracks allowed identification of the main chemical species and their relative quantities, thus enabling correlation of the passive film composition with the observed tribocorrosion behavior.
“…As a result of the requirement for improving the wear resistance, the PVD technique has allowed the deposition of thin films that modify the physical and chemical properties of the surface without modifying the mechanical properties of the substrate [ 10 , 11 , 12 ]. The use of tantalum as a biomaterial has good acceptance due to improvement in the corrosion resistance and wear resistance, and it also has good biocompatibility inside the human body [ 13 , 14 ]. Likewise, different studies have shown the significant applicability of tantalum as a coating because it exhibits similar mechanical properties as bone, such as high hardness and flexibility.…”
The object of this work was the deposition of a Ta-Hf-C thin film with a gold interlayer on stainless steel, via the physical vapor deposition (PVD) technique, in order to evaluate the properties of different systems subjected to micro-abrasive wear phenomena generated by alumina particles in Ringer's solution. The surface characterization was performed using a scanning electron microscope (SEM) and atomic force microscope (AFM). The crystallographic phases exhibited for each coating were obtained by X-ray diffraction (XRD). As a consequence of modifying the composition of Ta-Hf there was evidence of an improvement in the micro-abrasive wear resistance and, for each system, the wear constants that confirm the enhancement of the surface were calculated. Likewise, these surfaces can be bioactive, generating an alternative to improve the biological fixation of the implants, therefore, the coatings of TaC-HfC/Au contribute in the development of the new generation of orthopedic implants.
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