Engineered Reservoir Drilling Fluid Help Maximize Production in Gulf of Mexico Deepwater Horizontal Well

Abstract

A major operator in the Gulf of Mexico (GOM) desired to increase oil production to meet growing energy demand. To meet this challenge, the operator explored an alternate completion design to mitigate reservoir damage observed in previous producing wells and collaborated with the fluids provider to design a solution to address this concern. The design and solution ultimately applied resulted in "negative skin" with production rates far exceeding historical field rates. Additionally, the operator realized significant cost savings with this change in completion approach by eliminating traditional steps. The development field had its unique challenges with ongoing depletion, wellbore instability risks, and compartmentalization in the reservoir, making access to thinner oil reservoirs challenging to develop. The standard completion approach was to drill with a synthetic-based fluid, perforate the casing, and perform a frac-pack completion. Using technology from another region, the operator elected to change the traditional cased hole frac-pack approach to drilling horizontally through the reservoir, run production screens, and perform an open hole gravel pack completion. In the fluids design phase, the fluids provider performed hydraulics modeling and laboratory testing on multiple formulations, including brine compatibility with formation water; formation response testing; high-pressure/high-temperature (HPHT) rheology and fluid loss; static age testing for intervals of 16 hours, 3 days, and 5 days; and contamination testing with solids, synthetic-based mud, and cement. This paper discusses the methodology used in the design phase required to engineer a reservoir friendly fluid to meet the challenges faced with this complex well.

Field and Experimental Investigations on the Effect of Reservoir Drill-In Fluids on Penetration Rate and Drilling Cost in Horizontal Wells

“…This is especially important when the damage is well-bore induced and is brought on by reservoir drill-in fluids. Cake filter removal has been shown to be an effective method for determining induced damage and gauging the effectiveness of drill-in fluids [19,20].…”