Energy Efficiency in CO2 Laser Processing of Hardox 400 Material

Abstract

The use of laser technology for materials processing has a wide applicability in various industrial fields, due to its proven advantages, such as processing time, economic efficiency and reduced impact on the natural environment. The expansion of laser technology has been possible due to the dynamics of research in the field. One of the directions of research is to establish the appropriate cutting parameters. The evolution of research in this direction can be deepened by determining the efficiency of laser cutting. Starting from such a hypothesis, the study contains an analysis of laser cutting parameters (speed, power and pressure) to determine the linear energy and cutting efficiency. For this purpose, the linear energy and the cutting efficiency were determined analytically, and the results obtained were tested with the Lagrange interpolation method, the statistical mathematical method and the graphical method. The material chosen was Hardox 400 steel with a thickness of 8 mm, due to its numerous industrial applications and the fact that it is an insufficiently studied material. Statistical data processing shows that the maximum cutting efficiency is mainly influenced by speed, followed by laser power. The results obtained reduce energy costs in manufacturing processes that use the CO2 laser. The combinations identified between laser speed and power lead to a reduction in energy consumption and thus to an increase in processing efficiency. Through the calculation relationships established for linear energy and cutting efficiency, the study contributes to the extension of the theoretical and practical basis.

A Novel 2µm Fiber Laser Setup for Evaluating the Sintering Ability of Polymeric Powder for Selective Laser Sintering

“…In addition, Girdu. et al has reported that fiber laser are more efficient in terms of laser energy delivery and energy consumption compared to CO 2 laser [3]. In recent years, there are commercial SLS manufacturers supplying SLS systems with solid-state diode lasers, in the wavelength between 0.8-1.07 μm.…”