HE development of synthetic rubbers has progressed along T many divergent paths, yielding elastomers capable of meeting unusual requirements in many special applications. One application of an elastomeric material requiring an unusual combination of properties is the "cosmetic" glove used to cover a mechanical hand or an artificial restoration for an amputee. Among the many types of synthetic elastomers, the acrylates possess many of the exceptional properties that are demanded by the stringent technological requirements in this application.The field of acrylate elastomers has been recently reviewed by Riddle ( I % ) , from the standpoint of both monomer synthesis and commercial utilization of the polymers. The preparation and properties of a large series of acrylate elastomers have been extensively investigated by the Eastern Utilization Research Branch, United States Department of Agriculture (6-8, 11). T o effect vulcanization, chlorine-containing monomers have been copolymerized with the acrylate monomer, as described by Mast and Fisher ( 5 ) . Owen (10) and Semegen ( 1 6 ) have also discussed vulcanization methods that yield useful elastomeric compositions. The vulcanized products are reported to have outstanding flex life, good heat resistance, and resistance to oil, having applications as gaskets for automatic transmissions for gasoline engines. Furthermore, because of their low softening points, most of the acrylates are particularly suited to filmforming applications-for instance, textile processing (9)especially in the form of aqueous dispersions which are prepared readily by emulsion polymerization.The strength of acrylate elastomers was shown ( 2 , 4 ) to be significantly increased by copolymerizing the acrylate monomer with acrylonitrile, and also by loading with finely divided fillers. The choice of filler was limited in an application like cosmetic gloves by the requiremmt of a transparent to translucent composition. Among the noncarbon tvpe of fillers known to reinforce acrylate elastomers (%) were amorphous silica and certain poly(alky1 methacrylates). I n the present study a wide variety of poly(alky1 methacrylates) were prepared in latex form and evaluated as fillers in copolymers of butyl acrylate and acrylonitrile.
EXPERIMENTALThe alkyl methacrylate monomers were obtained from the Monomer-Polymer Corp., Leominster, Mass., with the exception of methyl and ethyl methacrylates, which were supplied by the Rohm & Haas Co., Philadelphia, Pa. The monomers were freed of inhibitor by alkaline washings, followed by washings with deionized water until the aqueous phase was neutral to litmus paper. The washed monomers were dried over Drierite, filtered, and stored a t 5 " C. until ready for use.The approximate charge formula employed in the preparation of the latices is as follows:
Recipe for Emulsion Polymerization of Alkyl
Methacrylate MonomerIngredient Parts by Weight Monomer Water Santomerse D KC1 KZSZOS NazSeOs. 5H~0 100 121-129 1.8-4.0 0.14 0.011 0,011 Two of the latices used in this study were ...