Emerging application of nanoparticle-enriched cutting fluid in metal removal processes: a review

Abstract

In metal removal processes, the role of cooling and lubricating fluid is very crucial for improving the performance of machining. When metallic and non-metallic nanoparticles (less than 100 nm) are added to the base fluid, it is termed as a nanofluid. Due to excellent heat-carrying capacity, lubrication and rheological properties, nanofluids have gained immense importance for growing research activities. Researchers are also exploring synthesis and newer application of nanofluids. In the process, scientists are trying to develop new types of nano-cutting fluids, which are economic and eco-friendly. In this connection, investigations are also underway to find out possible mechanisms for improving cooling and lubricating properties of nanofluids. This paper presents a summary of published literature on the application of nano-enriched cutting fluid in various conventional metal removal processes, such as turning, milling, drilling and grinding. This paper also discusses the effects of different nano-enriched cutting fluids on various metal removal processes and factors influencing their process performance.

A Novel Study on The Effects of Minimum Quantity Lubrication and Machining Parameters in Turning of Ti-6Al-4V Alloy By Applying Al2O3-Graphene Hybrid Nanoparticle Enriched Cutting Fluid

“…Furthermore, Singh et al [10] and Kishawy et al [11] studied the machining performance using MQL and concluded that using MQL technique surface nish and tool life improved and machining temperature, cutting forces are reduced. Ganguli et al [12] investigated the machining performance of Automized cutting uid spray system during machining of Titanium Alloy.…”

“…Behera et al [9] proposed a model for local coe cient of friction as a function of MQL parameters and cutting conditions that predicts cutting forces, contact length and chip thickness under MQL environment. Furthermore, Singh et al [10] and Kishawy et al [11] studied the machining performance using MQL and concluded that using MQL technique surface nish and tool life improved and machining temperature, cutting forces are reduced. Ganguli et al [12] investigated the machining performance of Automized cutting uid spray system during machining of Titanium Alloy.…”

Effect of Fluid Media on Material Removal and Subsurface Defects Evolution of Monocrystal Copper in Nano-Cutting Process

“…The results indicated that the cutting force decrease and the wearing of tool is reduced on account of the lubrication of atmospheric molecules. Singh [20] researched the influence of nano-particle cutting fluid on metal removal process. Wang [21] discussed the effect of water molecules on tribological behavior and property measurements in nano-indentation processes and found that the participation of water molecules makes the initial indentation force increases and the biggest indentation force decrease.…”

Experimental investigation of copper nanofluid based minimum quantity lubrication in turning of H 11 steel

“…It was observed that surface roughness, cutting force, thrust force and feed force were considerably reduced. It was observed in paper [26] that inclusion of copper oxide in water during turning process reduces temperature and improves the life of the tool. In paper [27], the impact of alumina-graphene as hybrid nano fluid reduced flank wear and temperature in turning AISI 304.…”