Ni-decorated carbon nanotube ͑CNT͒ film of a networklike architecture has been formed on a stainless steel substrate by electrophoretic deposition ͑EPD͒ in CNT suspension containing nickel nitrate. Adsorption of nickel ions on the CNTs increases the measured zeta potential and consequently favors the dispersion and EPD of CNTs. Nickel ions are reduced on the CNT surface to form Ni-decorated CNT film in the EPD process. The deposited nickel layer plays an important role in improving the adhesion, wettability, and electrochemical reaction of the film. Therefore, the Ni-decorated CNT film exhibits an excellent capacitive behavior compared with the bare CNT film.There is a growing interest in the application of electrophoretic deposition ͑EPD͒ for the preparation of carbon nanotube ͑CNT͒ film for field-emission devices, 1-6 fuel cells, 7 and electrochemical capacitors. 8,9 EPD allows an efficient deposition of CNT film of controlled thickness and homogeneous microstructure on conductive substrates because it has the advantages of short formation time, simple setup, low cost, and suitability for mass production. 2,10 EPD proceeds via three processes: particle charging, particle transport under the applied electric field, and deposition of particles with neutralization. 11,12 Cathodic or anodic deposition can be achieved depending on the particle charge. 13 The surface charge on the CNTs, which can be controlled by the addition of a charging agent to the suspension, plays an important role in stabilizing the suspension and in facilitating the deposition. A variety of salts and surfactants have been employed in CNT suspensions including Mg͑NO 3 ͒ 2 , 1,4,8,9 NaOH, 2 MgCl 2 , 3 Al͑NO 3 ͒ 3 , 6 sodium dodecyl sulfate, 5 and tetraoctylammonium bromide. 7,14 It was reported that the presence of a charging agent improves the adhesion of CNTs to substrates in the EPD process. 2 However, residual surfactants can be difficult to remove once added and may be detrimental to the performance of CNTs in a given application. 11 Electrochemical capacitors are energy-storage devices that have attracted much attention due to their high power capability and longcycle life compared to the traditional batteries. 15 Recently, EPD of CNTs on nickel foils from ethanol suspension containing Mg͑NO 3 ͒ 2 has been explored for application in supercapacitors. 8,9 In this work, the Ni-decorated CNT film is deposited onto stainless steel ͑SS͒ substrates by EPD in the CNT suspension containing nickel nitrate additive. The proposed EPD strategy allows nickel ions to deposit on the CNT surface, forming a hydrophilic surface and a metallic binder to bind CNTs together. More importantly, the deposited nickel can act as active sites for the faradaic reaction to store more capacitance in an alkaline solution.
ExperimentalThe multiwall CNTs were purchased from Advance Nanopower Inc. ͑ANP CC8265, Taiwan͒ and were graphitized with an external diameter of 10-40 nm and a length of 10 m. EPD of the Nidecorated CNT film was carried out at room temperature by appl...