The urgent requirement for ultrahigh Terahertz (THz)
transmittance
in sixth-generation (6G) communication demands specifically developed
low-dielectric material with low THz signal loss, and the most efficient
method is to take full advantage of ultralow dielectric air to reduce
the THz loss of the dielectric material. Therefore, finding a way
to introduce air into the matrix and maintain the stability of the
corresponding air structure is the key issue for the preparation of
ultralow THz loss dielectric material. In this work, low-dielectric
poly(tetrafluoroethylene) (PTFE) (D
f of
only 0.0004) was selected to form in situ nanofibers to regulate the
viscoelasticity of polyphenylene sulfide (PPS) with excellent comprehensive
performance in fifth-generation (5G) communication, and the nonresidual
supercritical CO2 foaming method was applied to introduce
a large amount of ultralow dielectric air into the PTFE@PPS nanocomposite.
The obtained PTFE@PPS nanocomposite microcellular foam had excellent
low-dielectric properties (D
k = 1.19, D
f = 0.000255) at THz frequency and, correspondingly,
an ultrahigh THz transmission (≥90%). For a THz patch antenna,
the THz signal transmission was merely 53.5 m when solid PPS was used
as the substrate. When the substrate was changed to the PTFE@PPS nanocomposite
microcellular foam specifically developed in this work, the available
distance for THz signal transmission increased 9 times to 456.1 m.
Furthermore, compared with the contact angle of solid PPS (84.6°),
the obtained PTFE@PPS nanocomposite microcellular foam has a superior
hydrophobic performance with a contact angle of 135.4°. The strategy
applied in this work thus effectively guides the fabrication of low
THz signal loss material for 6G communication.