Electromagnetic Performance Investigation of Rectangular-Structured Linear Actuator with End Ferromagnetic Poles

Abstract

Saving energy from domestic appliances is a focus in the effort to combat energy challenges. Linear compressors are a more efficient alternative to the traditional compressors used in refrigerators, which account for 20–40% of all residential electricity use. This article investigates the new topology of the moving magnet (MM), dual-stator single-mover linear oscillating actuator (DSSM-LOA) for linear compressor application. Both the stators were C-shaped, with coils looped across their end sides. Two permanent magnets (PMs) that were axially magnetized were housed on the mover. The PM structural shape significantly affected its fabrication cost and magnitude of magnetic flux density (B). The DSSM-LOA makes use of axially magnetized rectangular-shaped PMs because they are inexpensive and generate high electromagnetic (EM) force density. End ferromagnetic core materials were used to improve the magnetic flux, linking from the stator to the mover. All the design parameters were optimized through parametric analysis using the finite parametric sweep method. Parameters present within the three primary parameters (length, height, and depth) that were assumed constants were optimized, and the optimal dimensions were selected based on the EM force. The investigated DSSM-LOA was contrasted with traditional LOA designs, and they showed significant improvement in EM force per ampere, generally named motor constant (MC), MC per PM mass, MC density, cogging force, and stroke. Additionally, the proposed DSSM-LOA had a simple structure and low cost, and it operated in a feasible range of strokes for linear compressor application.