Electrolytic Co-Deposition Mechanisms, Texture Layers, and Residual Stresses in Nanocomposite Coatings Processes: A Review

Abstract

The composite coating has gained wider attention due to its property to protect materials used in energy, bridges, offshore platforms, underground pipelines, and the aviation industry from corrosion and deterioration. In this work, a literature review was conducted about the processes of nanocomposite coating, the mechanisms of electrolytic co-deposition, the texture of layers, and the residual stresses. An important aspect, residual stress, was emphasized, which represents the persistent stress after removing the external force affecting a metal in the plastic region. Because it cannot be measured directly and may be determined by measuring strain and indirect methods, the sources and methods for measuring residual stresses (XRD, SEM, TEM, EDS) were described in the last section to provide a comprehensive overview. Based on the thorough analysis of the published literature, it was concluded that nanoparticles could be electrodeposited with Ni on an Al substrate using a direct current and Ni sulfamate as an electrolytic solution, and Nickel will not reside on the oxide layer covering Al, so chemical changes are needed to prepare the Al surface. In addition, texture changes with the thickness of the coated layer must be investigated.