Co-W alloy/multiwalled carbon nanotube (MWCNT) composite films were fabricated using an electrodeposition technique and their microstructures were characterized. A citrate bath was used as the Co-W alloy/MWCNT composite plating bath. A compact Co-W alloy/MWCNT composite film having uniform distribution of MWCNTs without cracks was electrodeposited by adjusting the pH and current density. Frictional properties of the Co-W alloy/MWCNT composite film were evaluated using a ball-on-disk method at room temperature as well as at elevated temperatures (∼ 300 • C) without any lubricant. The coefficient of friction of the Co-W alloy/MWCNT composite film was clearly lower than that of a Co-W alloy film with the same tungsten content at room temperature. The coefficient of friction of the Co-W alloy/MWCNT composite film increased with increasing temperature. However, the coefficient of friction of the Co-W alloy/MWCNT composite film was lower than that of a Co-W alloy film with the same tungsten content at elevated temperatures. © 2013 The Electrochemical Society. [DOI: 10.1149/2.036311jss] All rights reserved.Manuscript submitted August 26, 2013; revised manuscript received September 20, 2013. Published September 25, 2013 Due to their high hardness, wear resistance, 1 and high corrosion resistance, 2,3 Co-W alloy plating films are expected to be a substitute for chromium plating films, which are formed in an environmentally hazardous process using hexavalent chromium. Due to their superior mechanical properties, very high thermal conductivity, and excellent solid lubricity, carbon nanotubes (CNT) 33,34 are expected to be used as fillers for functional composite materials. Consequently, the formation of metal/CNT composites has been studied by various methods including plating techniques for various applications. Fabrication of metal/CNT composite films for use in tribological applications has also been extensively researched using electrodeposition [35][36][37] and electroless deposition. [38][39][40] These studies demonstrated that metal/CNT composite films show lower apparent coefficients of friction compared to simple metal films without CNTs at room temperature.Co-W alloy/CNT composite films are thus a potential candidate to replace chromium plating films. However, there have been no reports on Co-W alloy/CNT composite films so far. In this study, Co-W alloy/CNT composite films were fabricated using an electrodeposition technique. The tribological properties of the Co-W alloy/MWCNT composite film were evaluated at room temperature as well as at high temperatures.
ExperimentalThe CNTs used in the present study are commercially available vapor-grown MWCNTs (Showa Denko Co. Ltd.), formed via catalyst-assisted CVD 41 and heat treated at 2800 Na 3 C 6 H 5 O 7 · 2H 2 O) was used as the base alloy bath. 42 The MWCNTs did not disperse uniformly in the base bath; therefore, a homogeneous dispersion of MWCNTs was achieved by the addition of a polyacrylic acid (mean molecular weight 5000; PA5000) dispersant [43][44][45] to the b...