Shape
and size of nanoparticles are fundamental structural properties
that govern the development of novel surface-related applications.
Traditionally external agents such as surfactants, reducing agents,
or stabilizers have been used for enforcing preferential growth orientation,
size, and shape to develop tailor-made nanoparticles. However, these
external agents cover the pristine surface of the particle and invariably
reduce the surface activity. Here, we introduce a surfactant-free,
single-step electrochemical method to control the shape of air-stable
FeNi alloy nanoparticles. Using glancing-incidence X-ray diffraction,
we further demonstrate that the shape evolution of nanoparticles from
concave cube to truncated sphere occurs concurrently with the phase
transformation from bcc to fcc. This shape evolution can be achieved
by fine-tuning a single parameter, the ratio of reactant concentrations
(i.e., [Ni2+]/[Fe2+]). Addition of Ni2+ to the Fe2+ electrolyte changes the nucleation mechanism
from progressive growth for pure Fe2+ electrolyte to instantaneous
growth for mixed Fe2+/Ni2+ electrolyte, which
leads to a remarkably narrow size distribution and very uniform dispersion
on the Si substrate. Depth-profiling X-ray photoelectron spectroscopy
and energy-dispersive X-ray analysis by both transmission electron
microscopy and scanning electron microscopy for nanoparticles at different
growth stages reveal alloy formation and preferential deposition of
Fe during initial growth that results in a quasi-core–shell
structure. We also observe the in-situ formation of a very thin Ni-doped
FeOOH outer layer and NiFe2O4 intermediate layer
on the skin of the nanoparticles, which passivates the surface and
dramatically enhances the air stability. The present work provides
a unique example of shape-controlled bimetallic nanostructures and
offers insights into growth modification of a host metal structure
by a guest metal.