Abstract:Adding conductive carbon fillers to insulating thermoplastic polymers increases the resulting composite's electrical conductivity. Carbon nanotubes (CNTs) are very effective at increasing composite electrical conductivity at low loading levels without compromising composite tensile and flexural properties. In this study, varying amounts (2-8 wt %) of CNTs were added to polycarbonate (PC) by melt compounding, and the resulting composites were tested for electrical conductivity (1/electrical resistivity), therma… Show more
a High performance multiwall carbon nanotube (MWCNT) reinforced polycarbonate (PC) composites were prepared using an industrially viable fast dispersion process by a micro twin screw extruder with back flow channel and their mechanical and electrical properties were investigated for EMI shielding applications. A uniformly dispersed MWCNT/PC composite system was observed through SEM and TEM investigations. Incorporation of a small amount of MWCNT (2 wt%) led to enhancements in the tensile strength (up to 79.6 MPa) and flexural strength (up to 110 MPa), which were equivalent to 19.6% and 14.6% increases over the neat PC. The effect of MWCNTs on the failure mechanism of the PC under tensile loading showed a ductile to brittle transition with increasing concentration of MWCNTs. The results of enhanced mechanical properties were well supported by micro Raman spectroscopic studies. In addition to the mechanical properties, significant improvement in the electrical conductivity (0.01 S cm À1 at 10 wt% MWCNT) of these composites was observed which yielded the EMI shielding of À27.2 dB in the Ku band suggesting their possible use as a high strength EMI shielding material.
“…This type of a qualitative change in the stress-strain behavior with the composite becoming less ductile as CNT concentration increases has also been reported by other workers. 12,14,30 The reduced ductility of CNT/PC composites by addition of CNTs has also been reported for oriented melt-spun bers of CNT/PC composites 10,13 and for CNT/PC composites studied at cryogenic temperatures.…”
Section: Tensile Properties Of A-mwcnt/pc and F-mwcnt/pc Composite Lmsmentioning
Home-made multiwall carbon nanotubes (MWCNTs) were used as a reinforcing conducting filler for a thermoplastic polymer, polycarbonate (PC) and the mechanical and electrical properties of the composites were investigated for electrostatic discharge (ESD) and electromagnetic interference (EMI) shielding applications. A uniformly dispersed MWCNT/PC composite system was fabricated using solvent casting and a combination of solvent casting and compression molding techniques. The effect of MWCNTs on the failure mechanism of the polymer under tensile loading showed a ductile to brittle transition with increasing amount of carbon nanotubes. ESD studies showed that the composite films of 2 and 5 wt% functionalized-MWCNT/PC with respective charge decay times of 1 and 0.6 s show promise as electrostatic dissipative materials. EMI shielding effectiveness of a five-layered system ($2 mm thickness) of as-synthesized-MWCNT/PC composite films at 20 wt% loading reached 43 dB in the X-band (8.2-12.4 GHz). The primary mechanism of shielding was absorption, suggesting possible use as an EMI absorbing material. By using low pressure (contact pressure) compression molding the EMI shielding properties of bulk composites ($2 mm thickness) improved by about 14 dB at 10 wt% MWCNT loading.
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