A tactile sensor utilizing a patterned and suspended SWNT film as a sensing element is reported in this paper. Dense and oriented SWNT films were self-assembled using dielectrophoresis through the monitoring of the dc resistance of the film. The SWNT film was patterned by lithography and oxygen plasma etching to form a suspended SWNT beam. PDMS primer was spin-coated on the SWNT structure, and cured to realize a robust tactile sensor. In nanoindentation test, a piezoresistive sensitivity of 5%/mN and a detection limitation of 2 µN were demonstrated. This simple and low temperature fabrication technology is believed to be very promising for flexible tactile sensors and sensor arrays in applications to smart robots, implantable clinic tools, or embedded pressure sensors in microfluidic systems.
KEYWORDSTactile sensor, PDMS, Carbon nanotube
I TRODUCTIOThe sense of touch is inevitable for many applications such as smart robots, implantable clinical tools, etc. Many tactile sensors with different sensing schemes were investigated [1, 2]. However, typically they have a bulky and complicated sensor structure. Recently, some flexible polymer such as polydimethylsiloxsane (PDMS) elastomer was used as a structural material of tactile sensing for its flexibility and compliance [3,4].Single walled carbon nanotube (SWNT) has been demonstrated with excellent electro-mechanical properties. H. Dai et al. found that the conductance of a SWNT sample can be reduced by two orders of magnitude when deformed by an AFM tip [5]. In general, two types of technologies were reported to utilize the large piezoresistive coefficient of SWNT to realize strain sensors. One approach was to use an individual, several nanotubes or nanotube bundles as the sensing element attached on some MEMS structures. For an example, H. Dai et al. grew SWNTs on a silicon nitride membrane, and the piezoresistive gauge factor of a small-gap semiconducting SWNT was measured as high as 850 [6]. C. Stampfer et al. proposed a nanoscale displacement sensor based on the piezoresistivity of SWNTs, and the gauge factor of an SWNT up to 2900 was extracted [7]. SWNT strain sensors were also fabricated on polymer substrates since a flexible sensor is very attractive in many applications like "artificial skin", etc. N. K. Chang et al. transferred SWNTs from a silicon substrate to a flexible polyethylene substrate, and got a gauge fact of 269 [8]. H. Maune and M.Bockrath deposited SWNTs on a PDMS surface, and the resistance increased from ~50 MΩ to 1 GΩ when the strain was 10% [9]. However, there are two hurdles in these approaches. First, the reproducible deposition and repeatable performance are still under development since the diameters and shapes of SWNT bundles are scattered. Second, an individual SWNT or an SWNT bundle used in literature are electrically too weak (~ 100 nA) to create a significant output signal, and is very easy to be burnt. Another approach was to use composites of SWNTs and polymers as strain sensing elements. K. J. Loh et al. presented an SWNT-polyel...