Direct
ink writing (DIW) additive manufacturing is a versatile
3D printing technique for a broad range of materials. DIW can print
a variety of materials provided that the ink is well-engineered with
appropriate rheological properties. DIW could be an ideal technique
in tissue engineering to repair and regenerate deformed or missing
organs or tissues, for example, bone and tooth fracture that is a
common problem that needs surgeon attention. A critical criterion
in tissue engineering is that inserts must be compatible with their
surrounding environment. Chemically produced calcium-rich materials
are dominant in this application, especially for bone-related applications.
These materials may be toxic leading to a rejection by the body that
may need secondary surgery to repair. On the other hand, there is
an abundance of biowaste building blocks that can be used for grafting
with little adverse effect on the body. In this work, we report a
bioderived ink made entirely of calcium derived from waste animal
bones using a benign process. Calcium nanoparticles are extracted
from the bones and the ink prepared by mixing with different biocompatible
binders. The ink is used to print scaffolds with controlled porosity
that allows better growth of cells. DIW printed parts show better
mechanical properties and biocompatibility that are important for
the grafting application. Degradation tests and a 3-(4,5-dimethylthiazol-2-yl)-2,5-diphenyltetrazolium
bromide (MTT) assay study were done to examine the biocompatibility
of the extracted materials. In addition, discrete element modeling
and computational fluid dynamics numerical methods are used in Rocky
and Ansys software programs. This work shows that biowaste materials
if well-engineered can be a never-ending source of raw materials for
advanced application in orthopedic grafting.