We optimized the performance of polymer solar cells (PSCs) based on PBDTTT-C-T:PC 71 BM with the binary solvent additives of 1,8-diiodomethane (DIO) and chloronaphthalene (CN). The power conversion efficiency was significantly improved from 3.44% for the PSC without additives to 7.91% for the PSC with the additives (DIO:CN=1:2). It's attributed to the achievement of highly penetrating PC 71 BM aggregate structures, which have small aggregate particles, and dense and well-packed pathways, inducing a high electron mobility. Our work not only provides an effective method to regulate the PC 71 BM aggregate structures for highly efficient PSC devices, but also indicates an underlying mechanism of the performance enhancement by solvent additives.Polymer solar cells (PSCs) are composed of a photo-active layer of conjugated polymer donor and fullerene derivative (typically PCBM or PC 71 BM) acceptor sandwiched between a transparent indium tin oxide (ITO) anode and a low-work function cathode. The power conversion efficiency (PCE) of PSC devices is sensitive to the polymer/fullerene phase separation morphology in the active layers, because the polymer/fullerene interpenetrating networks in the active layer provide interfaces for exciton dissociation and charge-carrier transport pathway in PSC devices. 1-5 Therefore, recently, it has attracted much attention to improve photovoltaic performance of the PSC devices with every approach, including thermal annealing, solvent annealing, processing additive, and ring substituent on fullerene derivatives, to tune the phase separation morphology. 6-12 Among them, the processing additive is the most commonly-used means of regulating the film morphology at present. However, it still remains challenging. On the one hand, a single additive is limited to control the PCBM (or PC 71 BM) aggregate morphology and the degree of phase separation. When large-domain phase separation occurs, charge recombination will dominate in turn.On the other hand, there is a lack of direct evidence to give an insight into a distinct phase separation evolution, because atomic force microscopy is still a surface technology to characterize the morphology of thin films; whereas traditional transmission electron microscopy (TEM) measurement can't distinctly demonstrate the information regarding the lateral phase segregated morphology of blend layers and PC 71 BM aggregate structures at present, especially in small dimension of below 20 nm, since the organic materials containing only light elements (such as C, H, N, O, and S) show poor contrast between the sub-phases in the TEM. 13,14 Therefore, both new additive recipes and effective characterization methods are urgent needs for the application of the PSC devices.In this work, to enhance greatly the PSC device performance, and to correlate the photovoltaic performance with PC 71 BM aggregate structures, we first performed the optimization of the PSC devices based on PBDTTT-C-T:PC 71 BM with the five treatments of 3% 1,8-diiodomethane (DIO), 3% chloronaphthalen...