A novel Ru
x
CoO
y
(OH) composite catalyst was
prepared by the simple one-pot
hydrolysis of Ru and Co salts at room temperature in the presence
of NaBH4. This catalyst showed promise for aerobic oxidation
of 5-hydroxymethylfurfural (HMF) to 2,5-furandicarboxylic acid (FDCA)
under environmentally benign conditions, i.e., using water as the
solvent, O2 as the oxidant, and no soluble base additives.
Various physicochemical techniques, including ICP-MS, PXRD, DRIFT,
TEM, H2-TPR, O2-TPD, XPS, and CO2-TPD, were used to study the catalytic properties that depend on
the Ru load. The influence of reaction parameters (i.e., HMF/Ru ratio,
O2 pressure, reaction temperature, and time) and the reaction
pathway was investigated. HMF oxidation was initiated mainly from
the OH group on metallic Ru0 active sites, and the cooperation
of the Co(II)/Co(III) redox pair allowed the effective transformation
of O2 to reactive lattice oxygen and the regeneration of
Ru0 sites. It was shown that the Ru4CoO
y
(OH) catalyst with an enhanced Ru–Co
metal interaction was the most active in giving a 99.9% yield of FDCA
at 140 °C and 10 bar of O2 after 18 h, corresponding
to a high productivity (3.3 molFDCA molRu
–1 h–1) compared to those of Ru-based
benchmark catalysts in the literature. Moreover, this catalyst was
considerably stable during seven reuses.